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3500 SERIES
ZTR®
OPERATORS MANUAL
2003
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IMPORTANT - READ CAREFULLY ® ® The Dixon ZTR Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operators manual carefully and become completely familiar with the controls. The information contained in this manual applies to all ® ® Dixon ZTR 3500 Series Mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, par
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INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . .14 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-17 Operation Instructions. . . . . . . . . . . . . . . . . . . 18-27 Care & Maintenan
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SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... BLADE CONTACT TIP OVER RUN OVER BACK OVER ...read and understand this manual to prevent injuries. 4
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SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION (highlighted in yellow) indicates a potentially hazardous
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SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop mower if anyo
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SAFETY GENERAL OPERATION (continued): Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading. Always wear safety goggles or safety glasses wit
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Tires
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn mower off if a child enters the area. Before and during backing, look BEHIND and DOWN for small children. Never carry children.
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SAFETY SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. If fuel is spilled on clothing, change clothing immediately. To prevent fire and explosion caused by static
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SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before res
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DIXON LIMITED WARRANTY POLICY RESIDENTIAL HYDRO WARRANTY: Home Owner Application: Dixon ZTR Residential Hydro Units, used only at owners primary place of residence are warranted for a period of two (2) years from date of purchase. Commercial Application: defined as use other than, or in addition to, mowing at owners primary place of residence. Dixon ZTR Residential Hydro Units, used in commercial application are warranted for a period of 90 days from the date of purchase. DIXON ZTR MOWERS
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SPECIFICATIONS Model ZTR 3530 & 3536 CHASSIS: 1X2X11 gauge welded tube, 7 gauge transmission and engine base plate. BODY: All body parts made of high density polyethylene. Dent and corrosion resistant. MOWER DECK: 30 Deck: 11 GA Stamped Steel Construction-30 Cut Width. 36 Deck: 11 GA Fabricated Construction/Reinforcement Ribs-36 Cut Width. Cut height approximately 1 to 4 via 7 position lift handle. BLADE DRIVE: Electric clutch. TRANSMISSION: Each rear wheel is independently driven by a Hyd
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SEAT ADJUSTMENT INSTRUCTIONS 1. Move deck lift lever to lowest cut position. 2. Rotate seat assembly forward. 3. Loosen four bolts and slide seat forward or backward to desired position. 4. Re-tighten bolts. 5. Push seat assembly back to closed position. 14
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CONTROLS CONTROL LEVERS Note: The control levers must be in the outward position to access the seat. This also activates the parking brake. (levers out = brakes on or levers in = brakes off) TO GO FORWARD: Rotate levers inward. From neutral position, gently push both control levers forward. To increase speed, move levers further forward. TO GO BACKWARD: From neutral position, gently pull both control levers toward you. TURNING: Turning is controlled by moving one control lever slightly f
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CONTROLS PARKING BRAKE: The parking brake is incorporated into the control levers. To set brakes, move levers to neutral and swing outward. To release brake, rotate levers inward. MOWER DECK CUT HEIGHT LIFT LEVER: Located between operators legs. Grab handle and lift and pull release Set at desired position and release latch. NOTE: Always use high for transport. 16
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CONTROLS BLADE DRIVE: Located on the control panel, on operators right. To engage the mower blade, pull up on the switch. To disengage mower blade, push down. CIRCUIT BREAKER : Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit breaker trips, push button to reset. If this condition repeats, consult dealer for inspection and repair. THROTTLE & CHOKE CONTROL LEVER : Located on control panel to operators right. Move throttle lever full forward for choke
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OPERATION INSTRUCTIONS The safe and successful operation of the 3500 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, learning to drive, set throttle at slow speed and practice with mower blades off. Sound judgement by the operator will prevent accidents. BE
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OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running. The hydro release lever is located at the rear of the machine under the fr
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OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) Swing control levers inward. b) Disengage blade drive switch c) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a) Swing control levers outward b) Engage blade drive switch c) Turn ignition switch to START Engine should not turn over or attempt to start. SEAT SWITCH TEST: a) In a SAFE AREA away from bystanders, start the engine b) Leave lever
