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ASSEMBLY INSTRUCTIONS
DX-WD1202
Corner TV Stand
Safety information and specifications ............2
Tools needed ............................................................3
Package contents ...................................................3
Assembly instructions...........................................6
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2 DX-WD1202 Safety information and specifications Maximum weight: 95 lbs. (43.09 kg) CAUTION: Maximum screen size: Most 37" and some 42" flat-panel TV’s or 27" CRT TV’s This stand’s work surface is intended only for use Weight capacity (top of stand): 95 lbs. (43 kg) with a product not weighing more than 95 lbs. (43.09 kg) and accommodates most 37" and Weight capacity (middle shelf): 25 lbs. (11 kg) per side some 42" flat-panel TV’s or 27" CRT TV’s with dimensions Weight capacity (total low
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DX-WD1202 3 Tools needed Hammer No. 2 Phillips screwdriver Caution: Do not use an electric drill or screwdriver Flatblade screwdriver Shim Package contents Package contents: hardware Note: You may receive extra hardware with your new TV stand. Make sure you have all the hardware necessary to assemble your new TV stand: Label Hardware Qty. Label Hardware Qty. Hidden cam Washer Q30W2 Cam dowel Pull X2 R22 Y2 Bumper card Cam screw S8 Hole cover AA 2 Foot T1 Warning label BB 1 Foot base U1 Hinge
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4 DX-WD1202 Package contents: hardware (continued) Using a screw that is too long will cause damage to your stand. Before beginning assembly, separate each type of screw. Carefully study the screw table below. You can use the ruler at the bottom of the screw table to measure screws. Pay close attention to the color of each screw. Letter Description Qty. CC 4 Black 2 1/2" (63.5 mm) large head screw DD 4 Black 1 7/8" (47.75 mm) flat head screw EE 3 Brown 1 1/2" (38.1 mm) flat head screw FF 8 Bl
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DX-WD1202 5 Package contents: parts A End (2) B Upright (1) C Lower upright (1) D Top (1) E Bottom (1) F Shelf (1) G Back (1) H Door (2) I Right front and left rear leg (2) J Left front and right rear leg (2) K Extension (2) L Stop molding (1) M Top molding (1) N Base (1) O Top rail (2) P Bottom rail (2) Need help? Call 800-305-2204
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6 DX-WD1202 Assembly instructions Step1: Assemble your stand on a carpeted floor or on the empty carton to avoid scratching your stand or the floor. Push thirty hidden cams (Q) into the ends (A), uprights (B and C), top (D), bottom (E), shelf (F), and one set of legs (I and J). Then, insert twenty-two cam dowels (R) into the hidden cams. Do not insert cam dowels into the hidden cams on the end of (A) as indicated in the illustration. Do not insert cam dowels into these edges. Do not tighten
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DX-WD1202 7 Tightening hidden cams In the remaining steps, use these illustrations for instructions on tightening hidden cams. Warning: Risk of damage or injury. Hidden cams must be completely tightened. Hidden cams that are not completely tightened will loosen, and parts may separate. A hidden cam (Q) has an arrow. When you insert the hidden cam, make sure that the arrow points toward the hole in the side of the part you are inserting it into. Arrow Make sure that you turn the hidden cam 210
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8 DX-WD1202 Step 2: Screw two cam screws (S) into each of the legs (two I and two J). Place the ends (A) flat with the side with the hidden cams facing up. Make sure that the sides of the legs with the hidden cams are toward the ends (A). Insert the cam screws on one of the legs (I) into one of the ends (A) and cam screws on one of the legs (J) into the opposite side of the other end (A). Tighten the four hidden cams. See “Tightening hidden cams” on page 7. Leg with hidden cams Surface with
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DX-WD1202 9 Step 3: Carefully turn the ends (A) over so the side without the hidden cams is facing up. Use a Phillips screwdriver to screw eight black 9/16" flat head screws (FF) (four per end) into the ends (A) until the shoulders of the screws rest on the surface of the ends. Do not screw the screws in all the way. Align the groove on a top rail (O) over the top screw head on one of the ends (A), then slide the rail over the other screw head. Make sure that the ends of the rail are flush wit
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10 DX-WD1202 Step 4: Carefully turn the ends over so the sides with the hidden cams face up. Attach the unattached leg (I) to the left end (A) and the unattached leg (J) to the right end (A). See Step 2 for instructions. Insert a hole plug (AA) into the holes on the legs (I and J) that you just attached. This end will now be referred to the left end. This end will now be referred to the right end. You’ll need: AA (2) Flatblade screwdriver Need help? Call 800-305-2204
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DX-WD1202 11 Step 5: Fasten the stop molding (L) to the top (D). Use a flatblade screwdriver to tighten the four hidden cams. See “Tightening hidden cams” on page 7. Unfinished surface Unfinished surface Rounded edge Arrow 210° You’ll need: Flatblade screwdriver Need help? Call 800-305-2204
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12 DX-WD1202 Step 6: Fasten the upright (B) and the left end (A) with the leg (J) to the top (D) and stop molding (L). Use a flatblade screwdriver to tighten the five hidden cams (two on the upright (B), two on the left end (A), and one on the leg (J)). See “Tightening hidden cams” on page 7. Surface without hidden cams Finished edge Arrow 210° You’ll need: Flatblade screwdriver Need help? Call 800-305-2204
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DX-WD1202 13 Step 7: Fasten the shelf (F) to the left end (A). Use a flatblade screwdriver to tighten the two hidden cams. See “Tightening hidden cams” on page 7. Fasten the shelf (F) to the upright (B). Use a Phillips screwdriver and two black 1 7/8" flat head screws (DD). Fasten the lower upright (C) to the shelf (F). Use a flatblade screwdriver to tighten the two hidden cams. Surface without hidden cams Finished edge fi nie Unfinished fi cie sin acabado surface Chant fi ni Arrow 210° You’ll
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14 DX-WD1202 Step 8: Fasten the bottom (E) to the left end (A). Use a flatblade screwdriver to tighten the two hidden cams. See “Tightening hidden cams” on page 7. Fasten the bottom (E) to the lower upright (C). Use a Phillips screwdriver and two black 1 7/8" flat head screws (DD). Slide the base (N) onto the notched edge of the bottom (E) so that the edge of the base is flush with the leg on left end (A). Unfinished surface Notched edge Arrow 210° You’ll need: DD (2) Flatblade screwdriver Ph
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DX-WD1202 15 Step 9: Fasten the right end (A) with the leg (I) to the top (D), bottom (E), shelf (F), and stop molding (L). Use a flatblade screwdriver to tighten the seven hidden cams: A (2), E (2), F(2), and I (1). See “Tightening hidden cams” on page 7. Fasten the top molding (M) to the stop molding (L). Use a Phillips screwdriver and three brown 1 1/2" flat head screws (EE). Fasten the extension blocks (K) to the bottom (E). Use a Phillips screwdriver and four black 2 1/2" large head sc
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16 DX-WD1202 Step 10: With the top of the unit facing down, fasten the foot base (U) to the extension block (K). Use a Phillips screwdriver and four black 9/16" pan head screws (GG). Then, push the foot (T) into the foot base (U). Note: Turn the foot (T) for adjustments. The foot should not extend beyond the bottom edge of the base (N). You’ll need: GG (4) Phillips screwdriver Need help? Call 800-305-2204
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DX-WD1202 17 Step 11: Carefully turn the unit so the front is facing down, then fasten the back (G) to the legs (I and J). Use a Phillips screwdriver and eight brown 7/16" large head screws (II). Fasten the remaining back (G) to your stand using 33 nails (KK). Note: Be sure to tap the nails into the holes that line up over the shelf (F). Perforations have been provided for access through the back. Carefully cut out the holes needed. These holes must line Caution: Do not stand up over shelf (
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18 DX-WD1202 Step 12: Fasten the hinges (V) to the doors (H). Use a Phillips screwdriver and eight 1/2" flat head screws (HH) (two for each hinge). You’ll need: Phillips screwdriver HH (8) Need help? Call 800-305-2204
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DX-WD1202 19 Step 13: Carefully turn the unit so the left end is facing down, then fasten one of the doors (H) to the left end (A). Use a Phillips screwdriver and the screws in the hinges. Note: You may need to loosen the mounting screw to slide the hinge part way out of the slot. Retighten the screw before you mount the hinge to the end. Carefully turn the unit so the right end is facing down, then fasten the other door (H) to the right end (A). Use a Phillips screwdriver and the screws in t
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20 DX-WD1202 Step 14: You may need to adjust the doors to make them fit correctly. To adjust the doors from side to side (horizontal), loosen the mounting screw several turns, then turn the horizontal adjusting screw in or out. Tighten the mounting screw after making adjustments. To adjust the doors up and down (vertical), loosen both vertical adjustment screws. Move the doors up or down to the best location. Tighten the screws after making adjustments. You can use a shim to help hold the doo