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GAS GRILL
Built-In NG Gas Grill Owner’s Guide
S-640 - NG
#43157
#00000
WARNING: Follow all leak-check
YOU MUST READ THIS OWNER’S GUIDE
procedures carefully in this manual prior
BEFORE OPERATING YOUR GAS GRILL
to barbecue operation. Do this even if the
barbecue was dealer-assembled.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
NOTICE TO INSTALLER: These instructions
2. Extinguish any open fl ames.
must be left with the owner and the owner
3. Open lid.
should keep them for
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2 WARNINGS DANGERS AND WARNINGS DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fi re or an explosion causing damage to property. WARNINGS Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please follow the assembly instructions carefully. ® After a period of storage, and/or nonuse, the Weber gas barbecue shoul
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WARRANTY 3 ® Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber This Limited Warranty does not cover any failures or operating diffi culties due to accident, abuse, gas grill that it will be free of defects in material and workmanship from the date of purchase as follows: misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or 3 service, or failure to perform normal and routine maintenance, including but not limited
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4 EXPLODED VIEW S-640 S640_NG_US ® WWW.WEBER.COM
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EXPLODED VIEW LIST S-640 5 1. Shroud Hardware 20. Disposable Drip Pan 39. Smoker Box 5 2. Shroud 21. Drip Tray 40. Smoker Bar 3. Thermometer 22. Catch Pan 41. Smoker Burner 4. Thermometer Bezel 23. Catch Pan Holder 42. Cookbox 5. Handle 24. Left Rear Panel 43. Bulkhead TM 6. Qrill Out Handle Light 25. Left Panel 44. Manifold Hose 7. Rotisserie Motor 26. Left Door 45. Rear Frame Support 8. Rotisserie Bracket 27. Door Handles 46. Vent Cover 9. Warming Rack 28. Right Door 47. Front Frame Support 1
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6 GENERAL INSTRUCTIONS WARNING: Do not use the barbecue within 24 inches OPERATING The natural gas supply is easy to use and gives you more cooking control than charcoal (610 mm) of combustible materials. This includes the top, fuel. bottom, back or sides of the grill. � These instructions will give you the minimum requirements for assembling your ® WARNING: The entire cooking box gets hot when in use. Do Weber gas barbecue. Please read the instructions carefully before using your ® W
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GAS INSTRUCTIONS 7 Slide out Bottom tray - Remove excess grease, then wash with warm soapy water, Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning. then rinse. 7 ® Flavorizer bars and Cooking grates - Clean with a suitable brass bristle brush. As Preserve Your Stainless Steel needed, remove from grill and wash with warm soapy water, then rinse with water. Your grill or its cabinet, lid, control panel and shelves may be made from stainless steel. To ke
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8 GAS INSTRUCTIONS TYPE OF GAS 1 Your natural gas grill is factory built to operate using natural gas only. Never attempt to 1 Main Gas Line operate your grill on gases other than the type specifi ed on the grill rating plates. Your grill operates at 4.5” of water column pressure. If replacement of the hose becomes necessary, factory specifi ed parts are required. See your local dealer. ® For safety and design reasons, the conversion of a Weber grill from operation using 2 10. 2 Shut Off Valve
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GAS INSTRUCTIONS 9 2) Remove the two screws that secure the control panel to the frame. 3) Remove the control panel. Tilt panel forward and lift up and away from grill. 9 Completely remove the control panel (3) from the cooking box assembly exposing the valves, burners, igniter, and manifold. 3 2 1 CHECK FOR GAS LEAKS DANGER Do not use an open fl ame to check for gas leaks. Be sure there are no sparks or open fl ames in the area while you check for leaks. Sparks or open fl ames will result
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10 GAS INSTRUCTIONS Check: 1) Main gas line to manifold connection. 2) Rotisserie (I.R. Burner) gas line connection. 3) Bulkhead and gas supply hose connection. 4) Bulkhead to regulator connection. 5) Regulator to hose connection. WARNING: If there is a leak at connection (1, 2, 3, 4, or 5), retighten the fi tting with a wrench and recheck for leaks with soap and water solution. 2 If a leak persists after re-tightening the fi tting, turn off the gas. DO NOT OPERATE THE GRILL. Contact the Cu
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11 OPERATING INSTRUCTIONS GRILLING METHODS ARRÊTÉ 11 Note: If grill looses heat while cooking refer to the troubleshooting section of this manual. OFF You can adjust the individual burners as desired. The control settings are START/HI, MEDIUM, LOW, or OFF. APAGADO If burners go out during cooking, turn off all burners and wait 5 minutes before relighting. WARNING: Check the bottom tray and catch pan for grease build-up before each use. Remove excess grease to avoid a grease fi re in the bot
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12 OPERATING INSTRUCTIONS GRILLING TIPS & HELPFUL HINTS � Always preheat the grill before cooking. Set all burners on “HI” heat and close lid; � Trim excess fat from steaks, chops and roasts, leaving no more than a scant ¼ inch (6.4mm) of fat. Less fat makes cleanup easier, and is a virtual guarantee against heat for 10 minutes, or until thermometer registers 500˚-550˚F (260˚-288˚C). � Sear meats and cook with the lid down for perfectly grilled food every time. unwanted fl are-ups. � Grilling t
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OPERATING INSTRUCTIONS 13 LIGHTING Summary lighting instructions are inside the left hand cabinet door. 13 DANGER Failure to open the lid while igniting the barbecue’s burners, 1 or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive fl ame-up 5 which can cause serious bodily injury or death. MAIN BURNER SNAP IGNITION Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube. You generate
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14 OPERATING INSTRUCTIONS USING THE SMOKER The smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, etc., we recommend using fi ner wood chips because they ignite and create smoke faster. For longer cooking foods such as roasts, chicken and turkeys, etc., we recommend using larger wood chunks because they ignite slowly and (1) provide smoke for a longer period of time. As you gain experience in using your smoker, we encourage you to expe
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15 OPERATING INSTRUCTIONS MANUALLY LIGHTING THE SMOKER BURNER 15 1) Open the lid. DANGER 1 Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, 7 may result in an explosive fl are-up which can cause serious 9 2 bodily injury or death. 3 10 2) Open smoker box lid 3) Fill smoker with water soaked wood chunks or chips. 4) Make sure all burner control knobs are turned to “OFF”. (Push control knob in and turn clockwise
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16 OPERATING INSTRUCTIONS WARNING: Setup up the rotisserie with food before lighting COOKING rotisserie burner. � Meats (except poultry and ground meat) should be brought to room temperature before cooking. (20 to 30 minutes should be adequate for most foods. If frozen OPERATING defrost completely before cooking.) 1) Remove rotisserie shaft from grill. Remove one spit fork. � Tie meat or poultry with a string, if necessary, to make the shape as uniform as 2) Push the rotisserie shaft throug
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17 OPERATING INSTRUCTIONS MANUALLY LIGHTING THE ROTISSERIE BURNER 17 ATTENTION: READ BEFORE 6 LIGHTING ROTISSERIE BURNER 1 After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fi ll. When holding a match to the rotisserie burner you will 8 see a fl ash of fl ames moving from left to right across the 2 Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is afl ame. At this point, start a cou
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18 TROUBLESHOOTING PROBLEM CHECK CURE Burners burn with a yellow or orange fl ame, in Inspect Spider/Insect Screens for possible obstructions. Clean Spider/Insect Screens. (See Section “Annual conjunction with the smell of gas (This is normal (Blockage of holes.) Maintenance”) for the burner lighting tube). Symptoms: Is fuel hose bent or kinked? Straighten fuel hose. Burner does not light, or fl ame is low in “HI” position. Does Burner light with a match? If you can light Burner with a match, th
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ROTISSERIE TROUBLESHOOTING 19 PROBLEM CHECK CURE 19 Rotisserie burner does not light. Did you hold the burner control knob in and Try to relight burner by holding burner control knob in and continue holding in until hold in for 20 seconds until after burner 20 seconds after burner has ignited. ignited? Did you wait to see the entire ceramic surface When relighting burner by holding burner control knob in, wait to see the entire become alight before counting 20 seconds? ceramic surface become a
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20 MAINTENANCE MAIN BURNER CLEANING PROCEDURE Turn off the gas supply. Remove the manifold (See “Replace Main Burners”). Look inside each burner with a fl ashlight. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifi ces at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.
