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GAS GRILL
Built-In NG Gas Grill Owner’s Guide
S-440 - NG
#43146
#00000
YOU MUST READ THIS OWNER’S GUIDE WARNING: Follow all leak-check
BEFORE OPERATING YOUR GAS GRILL procedures carefully in this manual prior
to barbecue operation. Do this even if the
barbecue was dealer-assembled.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
NOTICE TO INSTALLER: These instructions
2. Extinguish any open flames. must be left with the owner and the owner
3. Open lid.
should keep them for
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2 WARNINGS DANGERS AND WARNINGS DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. WARNINGS Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please follow the assembly instructions carefully. ® After a period of storage, and/or nonuse, the Weber gas barbecue should b
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WARRANTY 3 ® Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, gas grill that it will be free of defects in material and workmanship from the date of purchase as follows: misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or 3 service, or failure to perform normal and routine maintenance, including but not limited
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4 EXPLODED VIEW S-440 S440_NG_US ® WWW.WEBER.COM
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EXPLODED VIEW LIST S-440 5 1. Shroud Hardware 19. Water Baffle / Heat Shield 37. Rotisserie Spit Assembly 5 2. Shroud 20. Disposable Drip Pan 38. Smoker Box 3. Thermometer 21. Drip Tray 39. Smoker Bar 4. Thermometer Bezel 22. Catch Pan 40. Smoker Burner 5. Handle 23. Catch Pan Holder 41. Cookbox TM 6. Grill Out Handle Light 24. Left Rear Panel 42. Bulkhead 7. Rotisserie Motor 25. Left Panel 43. Manifold Hose 8. Rotisserie Bracket 26. Left Door 44. Rear Frame Support 9. Warming Rack 27. Door Han
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6 GENERAL INSTRUCTIONS WARNING: Do not use the barbecue within 24 inches (610 OPERATING mm) of combustible materials. This includes the top, bottom, The natural gas supply is easy to use and gives you more cooking control than charcoal fuel. back or sides of the grill. • These instructions will give you the minimum requirements for assembling your WARNING: The entire cooking box gets hot when in use. Do ® Weber gas barbecue. Please read the instructions carefully before using your not
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GAS INSTRUCTIONS 7 Slide out Bottom tray - Remove excess grease, then wash with warm soapy water, Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after then rinse. cleaning. 7 ® Flavorizer bars and Cooking grates - Clean with a suitable brass bristle brush. As Preserve Your Stainless Steel - Your grill or its cabinet, lid, control panel and shelves needed, remove from grill and wash with warm soapy water, then rinse with water. may be made from stainless steel. To
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8 GAS INSTRUCTIONS TYPE OF GAS 1 Your natural gas grill is factory built to operate using natural gas only. Never attempt to 1 Main Gas Line operate your grill on gases other than the type specified on the grill rating plates. Your grill operates at 4.5” of water column pressure. If replacement of the hose becomes necessary, factory specified parts are required. See your local dealer. ® 2 10. 2 Shut Off Valve For safety and design reasons, the conversion of a Weber grill from operation using N
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GAS INSTRUCTIONS 9 3) Remove the control panel. Tilt panel forward and lift up and away from grill. Completely remove the control panel (3) from the cooking box assembly exposing 9 the valves, burners, igniter, and manifold. 3 2 1 CHECK FOR GAS LEAKS DANGER Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or A explosion which can cause serious bodily injury or death
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10 GAS INSTRUCTIONS Check: 1) Main gas line to manifold connection. 2) Rotisserie (I.R. Burner) gas line connection. 3) Bulkhead and gas supply hose connection. 4) Bulkhead to regulator connection. 5) Regulator to hose connection. WARNING: If there is a leak at connection (1, 2, 3, 4, or 5), retighten the fitting with a wrench and recheck for leaks with soap and water solution. 2 If a leak persists after re-tightening the fitting, turn off the gas. DO NOT OPERATE THE GRILL. Contact the Cu
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11 OPERATING INSTRUCTIONS GRILLING METHODS 11 Note: If grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the individual burners as desired. The control settings are START/HI, MEDIUM, LOW, or OFF. If burners go out during cooking, turn off all burners and wait 5 minutes before relighting. WARNING: Check the bottom tray and catch pan for grease build-up before each use. Remove excess grease to avoid a grease fire in the bottom tray. PREHEATIN
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12 OPERATING INSTRUCTIONS • Trim excess fat from steaks, chops and roasts, leaving no more than a scant ¼ GRILLING TIPS & HELPFUL HINTS inch (6.4mm) of fat. Less fat makes cleanup easier, and is a virtual guarantee • Always preheat the grill before cooking. Set all burners on “HI” heat and close lid; against unwanted flare-ups. heat for 10 minutes, or until thermometer registers 500˚-550˚F (260˚-288˚C). • Foods placed on the cooking grate directly above burners may require turning or • Sear
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OPERATING INSTRUCTIONS 13 LIGHTING MAIN BURNER LIGHTING 13 Summary lighting instructions are inside the left hand cabinet door. 1 DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the 5 barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. MAIN BURNER SNAP IGNITION Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner light
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14 OPERATING INSTRUCTIONS USING THE SMOKER The smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, etc., we recommend using finer wood chips because they ignite and create smoke faster. For longer cooking foods such as roasts, chicken and turkeys, etc., we recommend using larger wood chunks because they ignite slowly and provide smoke for a longer period of time. As you gain experience in using your smoker, we encourage you to experim
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15 OPERATING INSTRUCTIONS MANUALLY LIGHTING THE SMOKER BURNER 15 1) Open the lid. 1 DANGER Failure to open the lid while igniting the grill, or not waiting 7 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious 2 9 bodily injury or death. 3 10 2) Open smoker box lid 3) Fill smoker with water soaked wood chunks or chips. 4) Make sure that all burner control knobs not being used are turned to “OFF”. (Push control knob in
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16 OPERATING INSTRUCTIONS WARNING: Setup up the rotisserie with food before lighting COOKING rotisserie burner. • Meats (except poultry and ground meat) should be brought to room temperature before cooking. (20 to 30 minutes should be adequate for most foods. If frozen OPERATING defrost completely before cooking.) 1) Remove rotisserie shaft from grill. Remove one spit fork. • Tie meat or poultry with a string, if necessary, to make the shape as uniform as 2) Push the rotisserie shaft throu
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17 OPERATING INSTRUCTIONS MANUALLY LIGHTING THE ROTISSERIE BURNER 17 ATTENTION: READ BEFORE 6 LIGHTING ROTISSERIE BURNER 1 After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fill. When holding a match to the rotisserie burner you will 2 8 see a flash of flames moving from left to right across the Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is aflame. At this point, start a c
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18 TROUBLESHOOTING PROBLEM CHECK CURE Burners burn with a yellow or orange flame, in Inspect Spider/Insect Screens for possible obstructions. Clean Spider/Insect Screens. (See Section “Annual conjunction with the smell of gas (This is normal (Blockage of holes.) Maintenance”) for the burner lighting tube). Symptoms: Is fuel hose bent or kinked? Straighten fuel hose. Burner does not light, or flame is low in “HI” position. Does Burner light with a match? If you can light Burner with a match, th
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ROTISSERIE TROUBLESHOOTING 19 PROBLEM CHECK CURE 19 Rotisserie burner does not light. Did you hold the burner control knob in and Try to relight burner by holding burner control knob in and continue holding in until hold in for 20 seconds until after burner 20 seconds after burner has ignited. ignited? Did you wait to see the entire ceramic surface When relighting burner by holding burner control knob in, wait to see the entire become alight before counting 20 seconds? ceramic surface become a
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20 MAINTENANCE MAIN BURNER CLEANING PROCEDURE Turn off the gas supply. Remove the manifold (See “Replace Main Burners”). Look inside each burner with a flashlight. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.
