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TM
Use & Use &
Use & Use &
Care Manual Care Manual
Care Manual Care Manual
Model No. 8353
For Customer Service, call 1-800-251-7558 This owner’s manual is intended for the Calphalon Grill.
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE. FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY LOSS.
•FOR HOUSEHOLD OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.
•SOME PARTS MAY CONTAIN SHARP EDGES-ESPECIALLY WHERE NOTED IN THIS MANUAL!
!
WEAR P
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I. IMPORTANT SAFEGUARDS........................................2 C) Operating the LP Gas Grill.....................................17 1) Preparation Before Cooking.................................18 II. Parts List ......................................................................5 2) Lighting Using Integra Spark Ignition...................18 3) Manual Lighting of the Grill..................................19 III. Assembly Instructions...................................................
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7. WARNING! If your grill catches on fire: • If the fire involves the cylinder, leave it alone, 16. DANGER! If you see, smell, or hear the hiss of evacuate the area and call the fire department. escaping gas from the LP cylinder: A. Get away from the cylinder. • If the fire involves one of the hoses, and you can B. Do not attempt to correct the problem yourself. safely reach the propane cylinder valve, shut the C. Call your local fire department. valve off by turning LP cylinder valve handle
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28. Use of this LP gas grill other than for the intended use, 36. Never leave an LP cylinder inside a vehicle which may or alteration of LP gas grill in any way may not be safe become overheated by the sun. and will void any warranty. 37. Never lean your body over the LP gas grill when lighting 29. Never attempt to repair the LP gas grill or cylinder it or while it is in use or hot. yourself. Contact the manufacturer for information regarding repairs to your grill. 38. Do not attempt to disconn
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TM CALPHALON GRILL PARTS LIST OUTDOOR ESSENTIALS 1. 03.4074.00 16. 03.4125.00 31. 03.6010.00 Ctrl Panel Cover Screw, 1/2” Spacer, Body 1 ea. X ea. 8 ea. 2. 03.4100.00 17. 03.4126.00 32. 03.6011.00 Side Table Insert Foil Pan Handle 4 ea. 1 ea. 1 ea. 3. 03.4101.00 18. 03.4127.00 33. 03.6012.00 Side Table Frame Grease Tray Bolt M5X15mm 2 ea. 1 ea. 3 ea. 4. 03.4102.00 19. 03.4128.00 34. 03.6039.00 Table Insert Grill Gas Burner Handle Spacer 2 ea. 3 ea. 1 ea. 20. 03.4129.00 35. 03.6042.01 5. 03.4
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Assembly Instructions Step 1 - Unpacking the Grill •Open the Carton •Cut the sides of your carton and fold down as shown. •Remove The contents from the grill. •Remove all packing materials from inside the grill. •Set the Grill Body aside for later use. •Use the Packing Blocks to support the grill until ready to assemble. NOTICE: Be careful and do not set the Grill Body on the Manifold Extension. Bending or damaging this connection can make the grill unusable. 6
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STEP 2 - Assemble the Pedestal •With Base upside down, screw Caster Assembly (Item 28) into Caster mounting hole. Rotate clockwise to tighten. •Place Base right side up. •Using Locating Bolts, position half of the Pedestal onto Base and secure into place with 2 M6 X15 bolts as shown. No nuts are required. (Item 37) M6 X 15mm Actual Size 6 Pcs. •Assemble other half of Pedestal to Base. 7
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Step 2 - Continued •Attach Cylinder Retaining Wire (Item 26) through hole in back of Pedestal as shown in detail. STEP 3 - Assemble the Grill Body •CAUTION: TWO PEOPLE REQUIRED! •Make sure contents of grill have been removed for easy lifting. •Place Body on Pedestal. •Note: The Regulator and Hose should be hanging down inside the pedestal. •Carefully Open Hood Caution: Do not leave grill unattended until bolts are secured. 8
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Caution: Step 3 - Continued Do not leave grill unattended until bolts are secured. Inside View M6 X 15mm (Item 37) M6 Nut (Item29) Actual Size 4 Pcs. Actual Size 4 Pcs. Fig. 3A •From the inside of the grill, secure Body to Pedestal using 4 M6 X 15 screws through the Fig. 3B holes as shown above in Fig. A, securing with 4 M6 nuts from below as shown to the right in Fig. B. STEP 4 - Install Heat Shield WARNING! The Heat Shield must be installed to protect the Cylinder and regulator Hose from the
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STEP 5 - Install Grease Tray •Place Foil Pan (Item 32) in Grease Tray (Item 33) and slide Grease Tray all the way into brackets. STEP 6 - Assemble Handle and Side Tables •With Handle (Item 2) positioned as shown, place felt Handle Spacer (Item 4) between Handle and Hood, then insert locating pin into top holes of Spacer and Hood. Locating Secure Handle in place with M5 X 15mm (Item 3) bolt Pin through bottom hole. Item3 M5 X 15mm Actual Size 1 Pc. 10
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STEP 6 Continued - Assemble Side Tables Item 1 Item 20 Item 29 Body Spacer M6 X 30mm M6 Nut Actual Size Actual Size Actual Size 8 Pcs 8 Pcs 8 Pcs Notice: The control panel cover can be opened by gently pulling down on the top of the cover. To Assemble Side Tables: •From inside grill body, insert M6 X 30mm bolts through holes in the side panel of the grill Body and the Body Spacers into the Side Table, securing with nuts from the underside of the Side Table. 11 11
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STEP 7 - INSTALL BURNERS •Remove plastic covering from Burners(3) and remove Cotter Pins(3) from Burner Peg. •Fit venturi end of Burner through hole in the inside firewall of Body (behind Control Panel) and onto Gas Control Valve Nozzle (FIG. 6A.) Be careful not to bend or force Gas Collector Plates. Item 27 •Place other end of Burner on lower shoulder of rear COTTER PIN firewall so Burner Peg rests in Burner Locator Hole as shown ( FIG. 6B.) BURNER PEG •Using pliers, from underside of grill
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STEP 8 - INSTALL CERAMIC BRIQUETTE TRAYS/ COOKING GRIDS COOKING •Remove plastic completely from two GRIDS Ceramic Briquette Trays (Item 36). Place Briquette Trays side by side on middle shoulder of front and rear firewall over the Burners. •Place three Cooking Grids side by side on upper shoulder of front and rear firewall over the Ceramic Briquette Trays. CERAMIC BRIQUETTES TRAYS STEP 9 - ATTACH LP CYLINDER TO GRILL •Fill empty OPD LP Cylinder at your local LP gas supplier. •From rear o
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Step 10 - LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA) 4) Check for leaks by brushing the soap solution on all LP gas connections and fittings. Make sure you generously brush the locations • Perform a leak test before each use. shown below in View A with the soap solution, • Leak test must be performed in a well completely surrounding the connections and fit- ventilated area. tings. • Never perform a leak test on a grill while in 5) If “growing” bubbles appear on any of the us
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OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND • If you obtain LP gas through a cylinder exchange dealer, REGULATOR INFORMATION make sure you are getting a safe and adequate OPD cylinder. Use only a licensed LP gas cylinder dealer. This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter • Keep children away from LP gas cylinder at all times. days. • Do not use, store, or transport the LP gas cylinder where it
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Precautions • Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. • When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. Turn off all of the grill control knobs and the LP cylinder valve when grill is not in use. · Carefully read the Important Safeguards section • Move gas hose as far away as possible from hot surfaces. of this manual (pages 2 thru 4). Make sure you follow and understand all instructions an
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LeakTesting OPERATING THE LP GAS GRILL · Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Before proceeding, make certain that you · Never perform a leak test on a grill while in use or understand the Important Safeguards on pages 15 hot. thru 17 of this manual. · If you detect a gas leak that cannot be corrected · Before lighting the LP gas grill, you must open by using the leak test procedures below, do not the hood to prevent an e
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Preparation Before Cooking How to light your LP gas grill (See diagram on next page for illustrations) · Wash the porcelain coated Cooking Grids with a 1) Open Hood and Control Panel Cover. mixture of hot water and soap. 2) Important: Make sure control knobs are turned “off” first. · Empty the foil pan and grease tray after each cook- ing session so excessive grease does not accumulate. Failure to remove grease may result in grease Open the LP gas cylinder valve by turning the valve cou
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4) Locate the control knob that corresponds to the match Manual Lighting of the Grill lighting hole that you are using. Push in and turn the control knob counter-clockwise until a click is heard. WARNING: If the burner fails to ignite after · Open Hood before lighting the grill to prevent an following the above procedure, turn all the knobs explosion from gas build-up. to · Always inspect the gas hose and regulator the “off” position and close the valve on the LP gas assembly before each
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Check Your Flame End of Cooking Session Your burners have been preset by the manufacturer for optimal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas · Never leave your LP gas grill unattended during use mixture. (See diagram below) or cleaning. Yellow Tip After each cooking session, close the hood and turn the grill burners to the “high” position and burn for five minutes. This procedure will burn off cooking residue, thus making c
