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3452535556
®
Series , PCG, H
GCG
Includes Remote Control
and SERIES II Electronics
Included Wall Control MUST be installed prior to operation of this Garage
Door Operator
®
Safe-T-Beam Safety Reverse System Must be installed to close door
NOTE: Your Residential Operator comes with a Rail Assembly which is
standard for up to a 7 foot 6 inch high door. An extension kit for an 8 foot
high door is available.
For Answers and Assistance:
1.800.354.3643
or visit www.geniecompany.co
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PRE-INSTALLATION CHECK LIST FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Things to consider if you are planning to “do-it-yourself.” In many cases you will be replacing an existing door operator with a new one, however, if this will be the first operator installed there are some pre-installation issues which need to be addressed. They are as follows: 2 The Genie Company recommends that you read and fully understand all information and instructions contained herein before choosing a “Do-it-your
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TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 5 1 TYPICAL SUPPORT 2 BRACKET 3 ADDED HEADER BRACKET MOUNTING BOARD BRACES 48" POWER CORD TO 120V GROUNDED OUTLET EXTENSION SPRING OR TORSION SPRING 4 6 3 3 ® SAFE-T-BEAM TYPICAL 1-PIECE DOOR INSTALLATION 7 SECTIONAL DOOR 1-PIECE DOOR
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TABLE OF CONTENTS OPERATOR FEATURES ® INTELLICODE Rolling Code Security System. SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE An electronic rolling code system that enhances the security of the door operator by continuously changing the access code PRE-INSTALLATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 each time the remote control is used. The door operator OPERATOR FEATURES. . . . . . . . . . . . . . . . . . . . . . . . .
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RECOMMENDED TOOLS FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM Carpenter’s level Ratchet Adjustable wrench Pencil Drill 5 Tape measure Phillips screwdriver Wire strippers 5/32" Drill Bit 7/16" and 9/16" Step ladder Sockets PARTS IDENTIFICATION - Not Shown Full Size . OR 38 33 34 40 #6 x 1-1/4" Pan 32 Single-button Multi-button Head Phillips Entrapment Warning Wall console Safety Brochure remote control remote control Screw Label 44 #10-16 x 1-1/4" 29 Machine Screw 30 Wire Insulated Staple 33 36 3
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FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 1-PIECE RAIL HARDWARE EXPLODED VIEW [ ] 2 1 6 10 13 39 9 11 41 3 14 25 23 39 28 10 15 26 22 42 12 20 16 24 9 17 22 25 27 18 47 3-PIECE RAIL HARDWARE EXPLODED VIEW [ ] 4 1 10 48 39 13 10 8 9 41 5 11 14 9 10 6 15 23 28 22 12 9 16 42 39 7 24 20 26 22 27 18 47 17 25
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PARTS LIST POWER HEAD EXPLODED VIEW Power Head Assembly Item Part Name Number Required [ ] 1 pc. rail 3 pc. rail 1 1Power head assembly (box) 11 1N 1P 2Rail assembly (1-piece)(box) 1 3 Rail (1-piece)(box) 1 1J 1M 1H 1X 4 Rail assembly (3-piece)(items 5, 6, 7)(box) 1 5First rail section (box) 1 7 6Middle rail section (box) 1 7 End rail section (box) 1 1L 8Rail clamp (blue bag) 4 91/4"-20 x 5/8" hex head bolt (blue bag) 412 1B 1N 10 1/4"-20 hex flange nut (blue bag) 412 11 Carriage assembly (box)
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OPERATOR ASSEMBLY FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 1 RAIL ASSEMBLY: Use a clean, flat surface. First CAUTION 8 Drive chain can slide out of rails. Do not run until operator is fully assembled. NOTE: For 1-piece rail—skip to step 4. Middle 1. Identify the rail sections (Fig. 1-1). • First rail section (attaches to power head). – 2 holes each end. – Half-circle notch 1 end. – Motor end has no notch. • Middle rail section. – 2 holes & half-circle notch each end. End • End rail section (a
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CAUTION Rail is up-side down Make sure that the carriage magnet is in place in the top of the carriage slide. 5. Slip carriage into carriage slot of rail. • Flip the rail assembly up side down. • Place emergency release lever in “release” 9 position (See below). – Check arrow on the side of carriage points toward door end of rail. FIG. 1-5 Align arrow. – Slide carriage into rail at power head end (Fig. 1-5). – Flip rail assembly right-side up. 6. Attach rail to power head. • Place rail in fron
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9. Attach limit switches. 2 switches included, “CLOSE” limit switch (brown wire) and “OPEN” limit switch (white wire) (Fig. 1-10). • Turn set screws (39) into threaded holes, just enough so screw stays in place. (Fig. 1-10). 10 #8-32 x 1" [ ] 39 FIG. 1-10 Identify limit switches / insert set screws. • Point arrow on top “CLOSE” limit switch toward door end of rail. – Place “CLOSE” limit switch (Brown wire) on rail about 12” from rail strap (Fig. 1-11). – Gently tighten set screw enough to
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INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 2 IMPORTANT WARNING : To reduce the risk of severe injury or death: 11 1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND 5. Do Not connect the operator to the source of power until instructed to do so. OPERATION INSTRUCTIONS. If you have questions or do not understand an instruction, call The Genie 6. Locate the control button: Company or an authorized Genie Dealer. • Within sight of door. 2. Do Not install operator on an improperly balan
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NOTE: If header bracket location needs to be above header for garage door opening, you need to add a “mounting surface.” A 2" x 6" board securely attached (fasteners not included) across wall studs on either side of your mark is sufficient (Fig. 2-4). OPEN ORANGE PARTS BAG bolted to studs in wall 12 2. Mounting the header bracket. NOTE: Although header bracket may be oriented several ways, method 1 is preferred if possible because of added strength over other methods FIG. 2-4 Adding mounting sur
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NO MOUNTING THE OPERATOR: 1. Getting Started. • Position rail/power head assembly (Fig. 2-7). – Rail strap leaning on wall next to header bracket. – Place material on floor under power head to protect from scratching. (A box, stool, or similar 13 device may be needed to clear a torsion spring, as shown.) 2. Mounting the assembly. • Attach rail strap to header bracket using nut (47) (Fig. 2-7 inset). FINGER TIGHT ONLY. FIG. 2-7 Position assembly. [ ] 47 5/16"-18 HEADER BRACKET DOOR 90° • Suppo
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INSTALL DOOR ARMS: Sectional doors clevis & cotter pins OPEN YELLOW PARTS BAG 1. Attach the arms. • Fasten curved door arm to door bracket using clevis pin (24) and cotter pin (25) (Fig. 2-10). 14 • Straight arm to carriage using clevis pin (24) and cotter pin (25) (Fig. 2-10). short as possible [ ] 25 clevis & [24] cotter 2. Connecting the arms. pins • Slide carriage back and forth to adjust arm length. – Overlap arms as much as possible. – Make overall length as short as possible. • Fasten
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® SAFE-T-BEAM SYSTEM INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 3 WARNING There should be no electrical power to the operator ® while installing Safe-T-Beam System wires. If you have plugged in the power cord—UNPLUG IT NOW. 15 NOTE: The operator will not close the door ® automatically unless the Safe-T-Beam System is mark installed. 1. Mounting brackets. • Mark both sides of garage door frame or wall 5" FIG. 3-1 Mark door frame. above floor. (Fig. 3-1). • Hold bracket against do
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OPEN RED PARTS BAG 3. Wiring (cont’). • Securely fasten wires to wall as you go. – Use insulated staples (included). 16 [ ] 30 FIG. 3-6 Splitting and stripping. – Staples should be snug only. CAUTION Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the “STB” System to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snuggly. • Make wire attachments at “STB’s.” – Splitting and stripping wire en
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WALL CONTROL INSTALLATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 4 WARNING Verify there is no power to the operator before installing wall control wires. 1 17 CAUTION Use of any wall control other than the type 2 supplied will prevent the light from working and could cause the door to operate on its own. Cut or pinched wires can cause the wall control to stop working. When using the insulated staples, make sure you only pound them in as far as needed to hold the wire snugly. FIG. 5-1 Term
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CONNECTING TO POWER FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 5 WITH GROUNDED PLUG: WARNING To reduce the risk of electrical shock, this equipment has a grounded type plug that includes 18 a third (grounding) pin. This plug will only fit a grounded type outlet. If you do not have a grounded outlet, contact a qualified electrician to install one. DO NOT alter the plug in any way. The door operator must be properly grounded in order to prevent personal injury and damage to screw the component
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LIMIT SWITCH / FORCE ADJUSTMENT FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM 6 WARNING DOOR OPENS RAPIDLY. Keep the path clear. Position the ladder to the side of the power head 19 so it is clear of all moving parts of the operator and door. Always set the door operator to the minimum force required to operate the door. NOTE: During operator cycling for force adjustment, the motor protector may shut off power to the operator. If this occurs, wait about 20 minutes to allow the motor protector t
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CONTACT REVERSE TEST The force adjustments and limit switch settings MUST BE COMPLETED before testing contact reverse. 1. Testing. • Open garage door using wall control. 20 – Place a 2" x 4" board (laid flat) under center of garage door opening (Fig. 7-5). – Close door using wall control. • When door hits board, it must stop and reverse (within 2 seconds) to open position. 2. Adjustment. • Door does not properly reverse. – Check to see if door is at “close” limit. – It should not have reache
