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CONTENTS
Preparation . . . . . . . . . . . . . . . .2-5
Assembly . . . . . . . . . . . . . . . . 6-10
Belt Drive Battery Backup Garage Door Opener
Installation . . . . . . . . . . . . . . 11-20
Models
Install the Door Control. . . . . . 21-23
®
Install the Protector System . . 23-26
HD920EV • 349544 • WD962KEV • WD962KPEV
Power. . . . . . . . . . . . . . . . . . 27-28
Adjustments . . . . . . . . . . . . . 29-31
FOR RESIDENTIAL USE ONLY
Battery Backup. . . . . . . . . . . . 32-33
■ Please r
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Preparation Safety Symbol and Signal Check the Door 1. Disable locks and remove any ropes Word Review connected to the garage door. This garage door opener has been designed and To prevent possible SERIOUS NJURY or 2. Lift the door halfway up. Release the tested to offer safe service provided it is installed, DEATH: door. If balanced, it should stay in operated, maintained and tested in strict place, supported entirely by its springs. • ALWAYS call a trained door systems accordance with the ins
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1 Preparation üAdditional items you may need: Tools Needed Survey your garage area to see if you will need any of the following items: (2) 2X4 PIECES OF WOOD q May be used to fasten the header bracket to the structural supports. Also used to position the garage door opener during installation and for testing the safety reversing sensors. SUPPORT BRACKET AND FASTENING q HARDWARE Must be used if you have a finished ceiling in your garage. EXTENSION BRACKETS (MODEL q 5/32 41A5281) OR WOOD BLOCKS 3
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Preparation Carton Inventory Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories vary depending on the garage door opener model purchased. Depending on your model, other accessories may be included with your garage door opener. Instructions for these accessories will be attached to the accessory and are not included in this manual. If anything is missing, carefully check the packing material. Parts may be stuck in the foam.
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Preparation Carton Inventory ASSEMBLY HARDWARE INSTALLATION HARDWARE H2 H3 H10 H11 H19 Bolt Bolt Lag Screw 5/16"-18x1-7/8" (2) Lag Screw 5/16"-9x1-5/8" (2) Ring Fastener (3) 1/4"-20x1-3/4" (2) H13 H14 H12 Clevis Pin 5/16"x1-1/4" Clevis Pin 5/16"x1" H1 Clevis Pin 5/16"x1-1/2" Threaded Shaft with H5 H8 Spring Master Link H16 H15 H17 H18 Trolley Nut Self-Threading Screw Hex Bolt 5/16"-18x7/8" (4) Wing Nut 1/4"-20 (2) Carriage Bolt 1/4"-20x1/2" (2) 1/4"-14x5/8" (2) H4 Lock Nut 1/4"-20 (2) H20 H2
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Assembly 1 Assemble the rail and trolley To avoid installation difficulties, do not run the To garage garage door opener until instructed to do so. Outer Trolley door opener To prevent NJURY from pinching, keep hands 1.1 Assemble the trolley by sliding the inner and fingers away from the joints while assembling trolley into the outer trolley. the rail. 1.2 Carefully remove the straight door arm Inner Trolley and hanging brackets packaged inside the Trolley front rail. 1.3 Align the rails on a fl
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Assembly 2 Fasten the rail to the garage door opener Bolts N O T E : ONLY use the bolts removed from the garage door opener. Place the garage door To avoid SERIOUS damage to garage door opener on the packing material to prevent “U” Bracket opener, use ONLY those bolts/fasteners scratching. mounted in the top of the opener. H2 2.1 Insert the bolt (H2) into the hole on the back end of the rail as shown. Tighten securely with the lock nut (H4). Do not HARDWARE Cover overtighten. Protection 2.2 Re
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Assembly 3 Install the pulley HARDWARE H3 H2 Bolt Bolt 1/4"-20x1-3/4" 3.1 Lay the belt beside the rail, as shown. H2 Grasp the end with the hooked trolley connector and pass approximately 12" (30 Screwdriver cm) of belt through the window. Keep the ribbed side toward the rail, and allow it to Rail hang. 3.2 Remove the tape from the pulley. The H3 center should be greased, if not, regrease the center of the pulley. 3.3 Insert the pulley into the window of the Pulley front rail. 3.4 Insert the bo
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Assembly 4 Install the belt 4.1 Pull the belt around the pulley and toward HARDWARE the trolley. The ribbed side must contact H1 H5 the pulley. Threaded Shaft Master Link with 4.2 Hook the trolley connector into the H8 retaining slot on the trolley as shown. Spring 4.3 With the trolley against the screwdriver, Trolley Nut dispense the remainder of the belt along the rail length toward the motor unit and around the sprocket. The sprocket teeth must engage the belt. 4.4 Check to make sure the b
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Assembly 5 Tighten the belt and install the sprocket cover 5.1 By hand, thread the spring trolley nut on the 5.2 Insert a flathead screwdriver tip into one threaded shaft (H8) until it is finger tight of the nut ring slots and brace it firmly against the trolley. Do not use any tools. against the trolley. To avoid possible SERIOUS NJURY to finger from moving garage door opener: Remove the screwdriver. Nut ring slot • ALWAYS keep hand clear of sprocket while operating opener. (to motor unit) • Se
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Installation IMPORTANTINSTALLATIONINSTRUCTIONS To reduce the risk of SEVEREINJURYorDEATH: 9. Install wall-mounted garage door control: 1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS. 2. Install garage door opener ONLY on properly balanced and lubricated garage door. An • within sight of the garage door. improperly balanced door may NOT reverse when required and could result in SEVERE • out of reach of children at minimum height of 5 feet (1.5 m). INJURY or DEATH. • away from ALL m
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Installation Installation procedures vary according to garage door types. Follow the instructions which apply to your 1 Determine the header bracket OPTIONAL Unfinished door. Ceiling CEILING location 1.1 Close the door and mark the inside vertical centerline of the garage door. MOUNT FOR Header Wall HEADER 1.2 Extend the line onto the header wall above the door. 2x4 BRACKET You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door Vertical Centerline center
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Installation 2 Install the Header Bracket You can attach the header bracket either to the OPTION A WALL INSTALLATION wall above the garage door, or to the ceiling. Vertical (Header Wall) 2.1A Center the bracket on the vertical Centerline of Follow the instructions which will work best for Wall Mount centerline with the bottom edge of the Garage Door your particular requirements. Do not install the 2x4 Structural bracket on the horizontal line as shown header bracket over drywall. If installin
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Installation 3 Attach the rail to the header bracket HARDWARE 3.1 Align the rail with the header H12 H19 bracket. Insert the clevis pin H12 Clevis Pin 5/16"x1-1/2" (H12) through the holes in the header bracket and rail. Secure with the ring fastener (H19). N O T E : Use the packing material as a H19 protective base for the garage door Ring Fastener opener. 4 Position the garage door opener 4.1 Remove the packing material and lift the 4.2 Fully open the door and place a 2x4 (laid flat) under th
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Installation 5 Hang the garage door opener HARDWARE H10 (2) H15 (2) H21 (2) H20 (2) Lag Screw 5/16"- 18x1-7/8" Hex Bolt 5/16"- 18x7/8" Nut 5/16"-18 Lock Washer 5/16"-18 To avoid possible SERIOUS NJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets into masonry. Hanging the garage door opener will vary 5.1 On finished ceilings, use the lag screws 5.2 Make sure the garage door opener is 5.3 Cut
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NOTCE Installation 6 Install the light bulbs or 6.1 Pull on the top sides of the light lens and or rotate the light lens down. 6.2 Insert an A19 incandescent or compact To prevent possible OVERHEAT NG of the end panel or light socket: fluorescent light bulb (100 watt maximum), • Use ONLY A19 incandescent or compact fluorescent light bulbs. into the light socket. • DO NOT use incandescent bulbs larger than 100W. 6.3 Rotate the lens up to close. • DO NOT use compact fluorescent light bulbs larger
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Installation FIGURE 1 A horizontal and vertical reinforcement 8 Install the door bracket is needed for lightweight garage doors (fi berglass, aluminum, steel, doors with glass panel, etc.) (not provided). A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE A vertical reinforcement brace should installation of door bracket. Contact your door manufacturer f
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Installation 8 Install the door bracket OPTION B ONE-PIECE DOORS 8.1B Center the door bracket on the top of the door, in line with the header bracket as shown. Metal Door H16 8.2B Mark either the left and right, or the top (Finished Ceiling) Top of Door Header Wall and bottom holes. Door (Inside Garage) Bracket Metal Doors: 2x4 Support • Drill 3/16" pilot holes and fasten the bracket with the self-threading screws (H16) Top Edge of Header Bracket Door provided. Wood Doors: Optional • Drill 5
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Installation 9 Connect the door arm to the trolley Installation will vary according to the garage door type. Follow the instructions which apply to your door. I M P O R T A N T : The groove on the straight door arm MUST face away from the curved door arm (Figure 1). OPTION A ONE-PIECE DOORS 9.1A Close the door. Disconnect the trolley FIGURE 1 by pulling the emergency release HARDWARE CORRECT INCORRECT handle. 9.2A Fasten the straight door arm and the Straight curved door arm together to the Str
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Installation 9 Connect the door arm to the trolley OPTION B SECTIONAL DOORS I M P O R T A N T : The groove on the straight door arm HARDWARE FIGURE 1 MUST face away from the curved door arm (Figure 1). CORRECT INCORRECT 9.1B Close the door. Disconnect the trolley by pulling the emergency release handle. H13 Straight Clevis Pin 5/16"x1-1/4" 9.2B Attach the straight door arm to the outer Straight Door trolley using the clevis pin (H14). Secure with Door Arm Curved Arm Curved (Groove Door the