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Instruction Manual
CI-ControlWave EFM
ControlWave EFM
Oct., 2006
ControlWave EFM
(Electronic Flow Meter)
www.EmersonProcess.com/Bristol
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IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for future reference. These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation, operation or main-
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WARRANTY A. Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing. B. Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety (90) days from the date of delivery of repaired goods, whichever is longer. C. Warr
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How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead time. Completing the form is very important since the information permits the Bristol Repair Dept. to effectively and efficiently process the repair order. You can easily obtain a RA number by: A. FAX Completin
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Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficiently process your return. Completion is required to receive optimal lead time. Lack of information may result in increased lead times.) Date___________________ RA #___________________SH_ Line No.____________ Standard Repair Practice is as follows: Variations to this is Please be aware of the Non warranty standard charge: practice may be requested in t
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Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software. • Know your system. As you know, a well-trained staff is essential to your operation. Bristol Inc. offers a full schedule of classes conducted by full-time, professional instructors. Classes are offered throughout the
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A Few Words About Bristol Inc. ® For over 100 years, Bristol has been providing innovative solutions for the measurement and control industry. Our product lines range from simple analog chart recorders, to sophisticated digital remote process controllers and flow computers, all the way to turnkey SCADA systems. Over the years, we have become a leading supplier to the electronic gas measurement, water purification, and wastewater treatment industries. On off-shore oil platforms, on natu
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For technical questions regarding ACCOL products, OpenBSI Utilities, UOI and all other software except for ControlWave and OpenEnterprise products, call (860) 945-2286. For technical questions about Network 3000 hardware, call (860) 945-2502. You can e-mail the Application Support Group at: bsupport@bristolbabcock.com The Application Support Group maintains an area on our web site for software updates and technical information. Go to: www.bristolbabcock.com/services/techsupport/ Fo
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter INSTALLATION FORWARD NOTE for all ControlWave EFM Installers: READ THIS SECTION FIRST! This manual has been designed for the following audience: • Customer Site Engineers, who must plan for the installation and implementation of the ControlWave EFM. • Instructors who must become familiar with and teach Field Engineers/Technicians on the installation, operation and repair of ControlWave EFM. • Field Engineers/
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 - ControlWave EFM INTRODUCTION 1.1 GENERAL DESCRIPTION...........................................................................................1-1 1.2 ControlWave PROGRAMMING ENVIRONMENT ....................................................1-5 1.3 PHYSICAL DESCRIPTION...........................................................................................1-7 1
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 - ControlWave EFM INTRODUCTION (Continued) 1.5.3.2 Daily Historical Data Log ............................................................................................1-24 1.5.3.3 Periodic Historical Data Log........................................................................................1-25 1.5.3.4 Alarm and Event Storage.........................................
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 2 - INSTALLATION & OPERATION (Continued) 2.3.1.1 Connection to the Multivariable Transducer (MVT) ..................................................2-10 2.3.1.2 Process Pipeline Connection (Meter Runs without Cathodic Protection) .................2-11 2.3.1.3 Process Pipeline Connection (Meter Runs with Cathodic Protection).......................2-11 2.3.2 System Co
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 2 - INSTALLATION & OPERATION (Continued) 2.4.2.3 Remote Upgrade of ControlWave EFM Firmware ...................................................2-58 2.4.3 Operation of the Mode Switch......................................................................................2-59 2.4.4 Soft Switch Configuration and Communication Ports ..........................................
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 4 - SPECIFICATIONS (Continued) 4.3.3 Power Supply External Power Monitor Specs. ............................................................4-3 4.3.4 System Controller Module Connectors..........................................................................4-3 4.4 INPUT/OUTPUT MODULE SPECIFICATIONS.........................................................4-4 4.4.1
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # REFERENCED OEM MANUALS (Continued) Expansion Comm. Module Piggy-back Modem/Radio OEM Manuals (Continued) Internal FreeWave Radio (wired to Polyphaser) - Spread Spectrum Data Transceiver FreeWave Spread Spectrum Wireless Data Transceiver User Manual - V5.0R (model FGR09CSU) Contact the FreeWave Tech Support group @ 303-444-3862 or at www.freewave.com to request the latest copy of
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CI-ControlWave EFM ControlWave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # REFERENCED OEM MANUALS (Continued) External Modem/Radio OEM Manuals (Continued) MDS iNET 900 Ethernet Radio MDS iNET 900 Wireless IP/Ethernet Transceiver – User Guide = MDS 05-2806A01, Rev. D, Aug. 2003 (PDF = 2806D-iNET_User-web.pdf) for iNET 900 Ethernet Radio Center Insert (Installation Reference Chart) = (PDF = 2873D-iNET_Center_Sheet.pdf) MDS iNET 900 Wireless IP/Eth
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Section 1 ControlWave EFM INTRODUCTION 1.1 GENERAL DESCRIPTION ControlWave EFM electronic flow meters measure differential pressure, static pressure and temperature for a single run and compute flow for both volume and energy. In addition to operation in an unprotected outdoor environment, the ControlWave EFC electronic flow meter provides the following key features. • ARM processor provides exceptional performance and low power consumption • Wide operating temperature range: (-
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generated on the CPU Module (derived from the regulated 3.3Vdc logic power). In addition to Idle and Watchdog LEDs, there are six status LEDs located on the SCM that will display run time status information. Figure 1-1 - ControlWave EFM Enclosure (with 25-Button Display/Keypad Assembly)(Shown with Circular Local Port) 1-2 / Introduction CI-ControlWave EFM
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Figure 1-2A - 4-Slot ControlWave EFM (Internal View) Component Identification Diagram (Shown with D-Type Local Port) CI-ControlWave EFM Introduction / 1-3
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Figure 1-2B - 8-Slot ControlWave EFM (Internal View) Component Identification Diagram (Shown with Circular Local Port) 1-4 / Introduction CI-ControlWave EFM