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CARPET EXTRACTOR
Operating Instructions (ENG)
MODEL: E50
Read these instructions before operating the machine
U
98635 01/09/07
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MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: ________
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TABLE OF CONTENTS Machine Data Log/Overview..........................1 GROUP PARTS LIST Table of Contents...........................................2 Pump Group ................................................ 5-1 HOW TO USE THIS MANUAL Recovery Tank Group ................................. 5-3 Solution Tank Group ................................... 5-5 How to use this Manual. ................................1-1 Vacuum Motor Group.................................. 5-7 Wiring Group................
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HOW TO USE THIS MANUAL The SAFETY section contains important information This manual contains the following sections: regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could - HOW TO USE THIS MANUAL result in product or personal injury, or severe injury - SAFETY resulting in death. - OPERATIONS - MAINTENANCE The OPERATIONS section is to familiarize the - PARTS LIST operator with the operation and function of the machine. The HOW TO USE THIS MANUAL section
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SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or s
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HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION - Hazards or unsafe practices which could result in minor perso
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SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. LABEL WARNING 500009 ENSIGN 98635 04/04/03 2-3
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GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord Improper connection of the equipme
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TECHNICAL SPECIFICATIONS ITEM MEASURE Electrical 115 Volt, 60hz Vacuum Motor Single 3 stage Solution Pump 50 psi Solution Capacity 7 gal (26 L) Recovery Capacity 6 gal (22 L) Weight - Empty 50 lbs (110 kg) Weight –Full Solution 105 lbs (230 kg) Height 35 inches (88.90 cm) Height – (Handle Folded Down) 28.5 inches (72.39 cm) Length 25 inches (63.50 cm) Width 15.5 inches (39.37 cm) Power Cord 22 feet (6.71 m) ENSIGN 98635 04/04/03 3-1
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CONTROLS ON ON VAC PUMP OFF OFF 1 2 1. Vacuum Switch 2. Pump Switch 3-2 ENSIGN 98635 04/04/03
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MACHINE OPERATION GENERAL INFORMATION NOTE: When using a powder cleaner, pre-mix As the carpet is being cleaned, check to see with hot water in a clean container before adding if there is foam building up in the recovery to the solution tank. bucket. Add a little defoaming compound to the 6. Turn pump and vacuum switch(s) to the on recovery tank but never to the solution tank. position. For infrequent use or long periods of 7. Start cleaning. storage, flush the system with a neutralizing solu
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MAINTENANCE DAILY MAINTENANCE PERIODIC MAINTENANCE Unplug power cord(s) 1. Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or before servicing or anti-browning solution (mixed as directed) making any repairs. through the extractor, turning pump switch 1. Flush the entire system, including floor tool, on/off several times, flush with clean water. hand tool, etc., with 1 to 3 gallons of clean, hot This will prevent build-up of alkaline residue in water. t
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MAINTENANCE Only qualified Vacuum Motor Carbon Brushes Replacement (Ametek) maintenance End Cap personnel are to perform the following repairs. WARNING: The green Carbon ground wire must be Brushes VACUUM MOTOR REPLACEMENT attached for safe operation. See wiring diagram. 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Locate the vacuum motor wires and disconnect at the connector. Note: When replacing carbon brushes loosen wire terminal 4. Remove the vacuum motor. BEFORE
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MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove solution hoses from fittings in pump. 4. Remove the screws that fasten the pump to the frame. 5. Reverse process to install pump. Pump Head PUMP (65233) REPLACEMENT KIT 65235 Valve Asm 84191 Diaphragm 29263 PUMP (250-63) REPLACEMENT KIT Diaphragm Valve Asm Pump Head 29207 84162 65188 ENSIGN 98635 03/2
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TROUBLESHOOTING PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring Electrical shock Have a trained service technician check machine’s Internal wiring problem wiring Worn motor brushes Replace Vac motor speed varies Motor worn out Replace or doesn’t run Faulty switch Replace Loose vac
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PUMP GROUP 1 2 3 5 4 6 7 3 2 8 5-1 ENSIGN 98635 04/04/03
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PUMP GROUP SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES: FROM 1 39049 1 HOSE, 3/8” RUBBER X 11’ 2 20042 2 CLAMP, 3/8 HOSE (D-SLOT) 3 40043 2 HOSEBARB, 3/8 MPT X 3/8 90 ° 4 65216 1 PUMP ASM, 115V 3ST SENSEI 5 110-22 4 GROMMET 6 GAL. PORT 6 87013 2 WASHER, 1/4 ID X 5/8 OD SS 7 70020 2 SCR, 1/4-20 X 1/2 HHCS SS NP 8 39311 1 HOSE, 3/8ID SGLBRD RBR X 14” ENSIGN 98635 01/09/07 5-2
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RECOVERY TANK GROUP 3 4 26 25 1 5 32 15 24 2 27 6 23 7 9 22 21 10 20 19 18 17 11 12 16 13 8 15 14 28 29 30 31 5-3 ENSIGN 98635 03/18/05
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RECOVERY TANK GROUP SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES: FROM 1 04094 1 ADPTR, 1.5FS X 1.5FS PVC “U” 2 34408 1 FLOAT SHUT-OFF TUBE W/ADPTR 3 260-64A 1 ACCESS COVER CLEAR 6” W/ RIM 4 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC 5 38299 1 HANDLE, DK GRY 6 110-14B 2 CAP PLUG 5/8” 7 57106 3 NUT, 8-32 W/STAR WASHER PLTD 8 87131 2 WASHER, #10 FLAT W/NEOPRENE 9 70051 1 SCR, 8-32 X ½ PPHMS NP 10 140-03A 1 STRIKE FOR 140-03 11 140-03 1 LATCH DRAW PULL 6 GAL. 12 7001
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SOLUTION TANK GROUP 4 *PARTS INSIDE 1 5 TANK 39 2 6 3 39 38 40 * 9 7 10 37 36 35 6 8 41 6 11 42 CONNECT TO PUMP ASM 34 12 33 43 6 15 32 14 13 31 18 30 18 19 29 22 26 16 20 27 28 17 21 23 23 25 24 5-5 ENSIGN 98635 01/09/07