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MAGNUM3254X4
Model#A00CD32AA
Model#A00CD32CA
325MAGNUM4X4HDS
Model#A00CD32FA
325MAGNUM4X4HDSII
Model#A00CD32FB
Rev.02
E 2000 Polaris Sales Inc.
PARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00
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TABLEOFCONTENTS Magnum3254X4A00CD32AAandMagnum3254X4A00CD32CAand325MAGNUM4X4HDS A00CD32FAand325MAGNUM4X4HDSIIA00CD32FB PartsManual A G A-ARM/STRUTMOUNTING ................. B13 GEARCASESELECTORMOUNTING........... C13 AIRBOX ............................... B3 H B HANDLEBAR ............................ B12 BREATHERBOX ......................... D14 I C INTAKEandEXHAUST ..................... D6 CARBURETOR........................... D9-10 M CLUTCHCOVER ......................... C3 CONTROLS - MASTERCY
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2000MAGNUM3254x4SPECIFICATIONS BRAKES ENGINE Type - Front Hydraulic Disc Engine Model Number ES32PFE01 Type - Rear Hydraulic Disc Engine Type 4 Stroke, Single Cylinder Type - Auxiliary Hydraulic Disc Lubrication Type Wet Sump Type - Parking Hydraulic Lock, All Wheel Bore & Stroke (mm) 78x68 Displacement (cc’s) 325 CAPACITIES Compression Ratio 9:2 Full Stroke Cooling Air w/Fan Assisted Oil Cooler Fuel Tank (gallon) 3.75 Alternator Output (watts) 200 Gearcase Oil (ounces) 400 (ml) Elec. Start w/Re
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2000ATVPUBLICATIONNUMBERS MODEL MODEL NO. OWNER’S OWNER’S PARTS PARTS ASSEMBLY MANUAL MANUAL MANUAL MICROFICHE INSTRUCTIONS SUPPLEMENT Magnum 325 4X4 A00CD32AA 9915299 9914939 9914940 9916574 9914942 Magnum 325 4X4 A00CD32CA 9915299 9914939 9914940 9916574 9914942 325 Magnum 325 4X4 HDS A00CD32FA 9915299 9914939 9914940 9916574 9914942 325 Magnum 325 4X4 HDS II A00CD32FB 9915299 9914939 9914940 9916574 9914942
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REARCABandSEAT MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB E 2000 Polaris Sales Inc. 15 14 6 7 16 13 17 8 5 19 9 18 10 12 11 1 4 41 3 42 20 2 21 43 6 3 40 45 39 22 33 23 44 38 37 24 25 36 35 26 33 32 27 34 28 29 30 31 A5
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REARCABandSEAT MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7661645 10 Rivet 24 7621509 2 Rivet 2 7511930 2 Bolt 25 5243829-067 1 Strap, Fuel Pump 3 7555792 6 Washer 26 -------------- 1 Asm., Front Gearcase (See Front Gear- case Pg. C10 for Details) 4 5811107 1 Foil, Rear Cab, Rear 27 7552603 4 Washer 5 5432117-195 1 Cab, Rear, E.B. Green 28 7512492 4 Screw 6 7541925 4 Nut, Nylo
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FRONTCAB MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 3 4 1 2 5 12 2 6 8 7 9 11 10 2 6 2 13 14 15 16 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 8 7661645 4 Rivet 1 2632084-195 1 Asm., Panel w/Foam, LH, E.B. Green (If built before 3/20/00) 9 5431798 1 Guard, Mud, Front, LH 2632284-195 1 Asm., Panel w/Foam, LH, E.B. Green 5431799 1 Guard, Mud, Front, RH (If built after 3/20/00) 10 7541925 2 Nut, Nylok 2632101-195 1 Asm., Pan
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REARRACKMOUNTING MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 1 2 3 2 4 5 6 7 8 10 11 6 10 12 9 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7517685 2 Screw 7 7670096 2 Nut, Chimney 2 7517686 4 Screw 8 7512329 4 Bolt 3 2670174 1 Asm., Rack, Rear 9 1040524-067 1 Mount, Front, Rear Rack, LH (Incl. Ref. 4 and Warning Decal) 1040525-067 1 Mount, Front, Rear Rack, RH 4 2670070 2 Reflector, Red 10 7558402 2 Washer 5 1040490-067
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FRONTRACKandBUMPERMOUNTING MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 1 2 5 3 4 8 7 6 14 13 15 12 11 9 10 16 17 6 4 24 18 19 23 22 20 21 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7517685 4 Screw 14 2431011 1 Headlight, LH 2431012 1 Headlight, RH 2 2670180 1 Asm., Front Rack 4030059 2 Bulb, Replacement, 27W (Incl. Ref. 3 and Warning Decal) 15 7515382 2 Bolt 3 2670071 2 Reflector, Amber 16 7558402 4 Washer 4 7515399 6 S
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DECALS MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 1 2 3 6 5 4 7 8 10 RH 9 13 16 17 12 18 4 14 15 11 1 LH Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7074954 2 Decal - Rack/Warning 10 7078577 1 Decal - Drain Recoil 2 7074110 1 Decal - Load Distribution, 4W 11 7078015 1 Decal - “325” Front Cover (AA)(AB) 7079007 1 Decal - “325 4 Stroke HDS” (FA) 3 7078022 1 Decal - “4x4”, Shaft Ride Sys., RH 7079008 1 Decal - “325 4 Strok
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OILCOOLING(Ifbuiltbefore1/01/00) MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 4 1 2 1 3 2 4 9 3 4 10 4 5 7 6 8 11 5 17 18 20 21 19 22 16 12 4 15 4 10 14 4 4 15 13 4 14 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7547069 2 Nutsert 12 7052244 1 Valve, Drain 2 3110032 2 Mount, Rubber 13 5242983-067 2 Mount, Oil Cooler 3 5242924-067 2 Bracket, Cooling Fan 14 7558301 2 Washer, Flat 4 7542122 10 Nut, Nylok 15 3110050 2 Mount, C
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OILCOOLING(Ifbuiltafter1/01/00) MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 1 2 5 3 4 6 7 19 8 18 9 17 10 16 11 15 14 6 13 12 6 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7080474 2 Clamp, Hose 11 4010274 1 Thermister 2 5411813 1 Hose, Inlet 12 7052244 1 Plug, Drain 3 7542122 4 Nut 13 1240064 1 Cooler, Oil to Air 4 5243783-067 1 Bracket, Top 14 3021186 4 Mount, Rubber 5 7080869 1 Clamp, Rubber Coated 15 5244069-067 1 Bra
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EXHAUSTSYSTEM MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 1 2 3 4 5 6 8 7 12 16 9 14 12 10 15 11 13 12 8 16 13 14 16 10 17 11 (If built after 7/01/99) 13 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7542324 1 Nut, Nylok 9 7512666 1 Bolt 2 7555716 1 Washer 10 3110064 2 Mount, Torque Stop 3 5410436 1 Washer, Rubber 11 7542301 2 Nut 4 7555863 1 Washer (If built before 7/01/99) 12 7041804 4 Spring, Exhaust 5 5010192 1 Bushing
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FUELTANK MAGNUM3254X4A00CD32AAandMAGNUM3254X4A00CD32CAand325MAGNUM4X4HDSA00CD32FAand325MAGNUM4X4HDSIIA00CD32FB 1 2 4 3 6 5 7 8 9 10 24 11 22 23 12 21 21 20 20 13 19 17 18 16 15 14 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 5430725 1 Cap, Gas Tank 12 7547069 4 Nutsert 2 5810144 1 Gasket, Fuel Cap 13 5810317 2 Pad, Fuel Tank Bracket 3 5811899 1 Seal, Foam 14 7517505 1 Screw 4 8360009-600 AR Line, Fuel 15 5432559 1 Knob, Fuel Valve 5 5431053 1 Vent, Tank 16 5432733 1 Nut, Fuel Va
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ENGINEMOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 10 9 11 3 8 7 12 2 6 4 6 14 13 37 5 36 35 33 32 33 33 15 16 32 32 34 33 31 17 30 6 7 22 21 23 6 24 26 27 25 18 29 28 7 19 6 20 19 B1
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ENGINEMOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 8450003-1525 AR Line, Fuel 18 1012960-067 1 Mount, Engine, Rear (If built before 12/01/99) 2 7052075 1 Fitting, Tee 1013133-067 1 Mount, Engine, Rear 3 5243720-067 1 Bracket, Carburetor (If built after 12/01/99) 4 3084205 2 Screw and Washer 19 7547108 4 Nut 5 3085823 1 Engine, Short Block NOTE: The
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AIRBOX MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 26 2 3 4 5 6 7 25 8 12 24 9 23 10 11 22 12 18 21 13 14 17 20 19 9 16 15 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 7517541 4 Screw 15 7080694 1 Clamp, Hose 2 5432859 1 Duct, Inlet 16 5411746 AR Hose, Breather (If built before 7/26/99) AR 5411848 Hose, Breather (If built after 7/26/99) 3 5411422 1 Gasket, Intake 17 5432774 1 Box, Air (If built befo
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CVJOINT -BTB MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB BTB 7 6 3 4 2 5 10 8 9 1 11 12 13 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 1380119 2 Asm., CV Housing w/Sleeve 8 2200771 1 Kit - Cross and Bearing 2 5222299 1 Sleeve, Drive Shaft Seal 9 3260130 1 Yoke, Splined 3 3260115 1 Clamp, CV Joint, Large 10 7661913 1 Pin, Spring 4 7670091 1 Circlip 11 7080627 1 Clamp, Small Band 5 5411106 1 Boot, CV J
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PROPSHAFT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 4 1 5 2 3 6 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1380138 1 Asm.,PropShaft(Incl.1-4) 4 3260131 1 Yoke, Splined 1 3260133 1 Yoke, Gear Case, Front 5 5411092 1 O-Ring 2 3260104 2 Kit - Cross and Bearing 6 7661913 1 Pin, Spring 3 3260140 1 Shaft, Prop, Front 11/98 B5
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FRONTSTRUT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 26 1 25 24 2 23 6 3 7 5 4 22 21 10 20 8 11 4 9 13 18 19 17 12 11 14 16 10 15 Ref. PartNo. Qty. Description Ref. PartNo. Qty. Description 1 5411608 2 Bumper 15 2201311 1 Asm., Hubstrut, LH (32mm) (Incl. 8,11-14,22) 2 7041761 2 Strut, Front 2201312 1 Asm., Hubstrut, RH (32mm) 3 5211115 2 Washer (Incl. 8,11-14,22) 4 7558402 6 Washer 16 7041375-067 2 Spring, Coil 5 70
