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MODELS W1666, W1685
DUST COLLECTORS
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © 2000 BY WOODSTOCK INTERNATIONAL, INC. REVISED JANUARY 2006.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#6941CR Printed in China
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this
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INTRODUCTION SAFETY ELECTRICAL SETUP OPERATIONS MAINTENANCE SERVICE Contents INTRODUCTION ..................................................................................................4 Woodstock Technical Support ............................................................................ 4 About Your New Dust Collector .......................................................................... 4 W1666 Specifications ...........................................................................
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W1666, W1685 Dust Collectors INTRODUCTION Woodstock Technical Support We stand behind our machines! In the event that a defect is found, parts are missing, or questions arise about your machine, please contact Woodstock International Technical Support at (360)-734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob- lems, send out parts, or arrange warranty returns. If you need the latest edition of this manual, you can download it from htt
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INTRODUCTION W1666, W1685 Dust Collectors W1666 Specifications Motor ................................................. 2 HP, 12A, 220V, 3450 RPM, Single-Phase Impeller ........................................................................ 12" Radial Steel Fin Static Pressure .....................................................................12.8" (of water) Air Suction ................................................................................ 1550 CFM Lower Bag Capacity .........
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W1666, W1685 Dust Collectors Controls and Features B C A E D Dust collector controls and features. A. ON/OFF Lockout Switch w/Key—Allows you D. Inlet Y—Allows for single port suction or dual to lockout the dust collector to prevent unsu- port suction. pervised use. E. Roller Base—Supports the lower bag and the B. Dust Filtration Bag—Filters wood dust down dust collector, and allows you to quickly to 30 microns from the collected air, and and easily roll and locate your dust collector allows
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SAFETY W1666, W1685 Dust Collectors SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This symbol is used to
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W1666, W1685 Dust Collectors 12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Allergic reaction to wood dust. Be aware that certain woods may cause an allergic reaction in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and the possibility of an allergic reaction. Always wear an approved respirator when operating this machine. 14. Use the correct tool. DO NOT
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SAFETY W1666, W1685 Dust Collectors Safety Instructions for Dust Collectors READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury may conditions. No list of safety guidelines can occur if safety and operational be complete—every shop environment is information is not understood different. Failure to follow guidelines co
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W1666, W1685 Dust Collectors Avoiding Potential Injuries Figure 1. Wear a respirator when dust collec- Figure 4. Never collect anything except wood tor is in use and when using your machines. dust. Figure 2. DO NOT remove impeller guard. Figure 5. Keep hands and loose objects away. Figure 3. Unplug machine when emptying bags. Figure 6. Wear a respirator when emptying bags. -10- SAFETY
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W1666, W1685 Dust Collectors ELECTRICAL 110V Operation (W1685) 1 The Model W1685 1 /2 HP dust collector operates at 110 volts only, and draws up to 16 amps. Make sure that the power supply circuit this machine is connected to meets local and federal electrical code requirements. Seek assistance from a qualified electri- cian if you are unsure about electrical codes and wiring! 220V Operation (W1666) DO NOT attempt to work on your elec- The Model W1666 2 HP dust collector operates at 220V tr
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W1666, W1685 Dust Collectors SETUP Inventory The following is a description of the main components ® carefully packaged with your SHOP FOX Model W1666 and W1685 Dust Collectors. See Figure 8 and refer to the list below and inventory your shipment. If any part is missing, examine the packaging carefully to be sure parts are not among the packing materials. If the part is not found, find the part number in the back of this manual and contact Woodstock International, Inc. at (360)-734-3482
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SETUP W1666, W1685 Dust Collectors Casters and Motor For quiet and vibration-free operation, assemble your dust collector as outlined below. DO NOT modify this dust collector for any other purpose than what it is designed for. To install the casters and motor/impeller assembly, do these steps: Round 1. MAKE SURE THE DUST COLLECTOR MOTOR IS and UNPLUGGED! Rectangle Support 2. Install the four swivel casters to the base plate Mounting with the sixteen M6-1 X 12 Phillip head screws, Fla
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W1666, W1685 Dust Collectors Outlet, Gasket, and Separator Supports The outlet directs the dust to the collector hat is sup- ported by three separator support rods. Make sure that you do not overtighten the bolts or the threaded holes in the base can strip. To install the outlet and the separator supports, do these steps: 1. MAKE SURE THE DUST COLLECTOR MOTOR IS UNPLUGGED! 2. Place gasket on top of impeller housing body and place the outlet on the gasket (see Figure 12). 3. Secure the out
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SETUP W1666, W1685 Dust Collectors Separator and Transfer Hose Never bypass the dust collector or and duct the transfer hose outside without using dust collection bags, or move the separator to a remote location and use a longer transfer hose. Any modification can damage the dust collector motor and create an unsafe condition. To install the separator and transfer hose, do these steps: 1. The separator has three tabs with threaded holes along the bottom edge for mounting. Orient the sep
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W1666, W1685 Dust Collectors Dust Bags and Inlet Y Two dust collection bags are included with your new ® SHOP FOX Dust Collector. There is a top and a bot- ® tom bag. The top is distinguished by a SHOP FOX logo. Both bags are secured with band clamps. For increased filtration, optional 0.3 micron dust collector bags are available through your dealer. To install the dust bags and the inlet Y, do these steps: 1. Find the opening in the rim of both bags and insert the band clamps into the r
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SETUP W1666, W1685 Dust Collectors System Grounding Under some circumstances, static electricity can be generated in dust collection systems and can collect on the plastic ducting surfaces. If this static electricity is discharged through a spark, there is a potential for the dust and oxygen in the ducting to ignite. Therefore, your dust collection system must be grounded one of three ways. • First, the ground is achieved by means of using metal ducting throughout the system. All static
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W1666, W1685 Dust Collectors Test Run Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. To test run the dust collector, do these steps: 1. Make sure the paddle switch is pushed in the down or OFF position. 2. Make sure all the dust collection ducting and fas- teners are tight, and that no parts or tools will get DO NOT investigate problems or adjust sucked into the dust collection intake. the dust collector while it is running. W
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OPERATIONS W1666, W1685 Dust Collectors OPERATIONS General Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this sec- tion are written with the understanding that the opera- tor has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek
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W1666, W1685 Dust Collectors MAINTENANCE General Make a habit of inspecting your dust collector each time you use it to ensure optimum performance. Check for the following conditions and repair or replace when necessary: • Worn or damaged switch, switch-safety key, electri- cal cords and plugs. • Loose mounting bolts, loud rubbing, vibration or tapping noises coming from motor or impeller hous- MAKE SURE that your machine is ing. unplugged during all maintenance pro- • Clogged, frayed, or le
