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AJ-44 RACK CONVEYOR DISHMACHINE SERIES
INSTALLATION/OPERATION &
TECHNICAL MANUAL
FOR JACKSON MODELS:
AJ-44CE AJ-66CE AJ-80CE
AJ-44CEL AJ-66CEL AJ-80CEL
AJ-44CGP AJ-66CGP AJ-80CS
AJ-44CS AJ-66CS AJ-80CSL
AJ-44CSL AJ-66CSL
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
October 9, 2009
Fax: (606) 523-9196
P/N 07610-001-76-22 (Revision I)
www.jacksonmsc.com
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faul
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STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE ii
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REVISION/ REVISION MADE APPLICABLE DETAILS PAGE DATE BY ECN D 05-14-2004 CBW N/A Added exhaust fan hook-up schematic. Updated installation instructions. Added 3 instruction sheets for E 03-08-2005 MAW 7096 limit switches. Added instruction sheet for curtain installation. Changed layout. F 01-13-2006 CBW 7470 Added service kits and maintenance instructions. G 01-26-2006 MAW 7600 Added Gas Exhaust Fan Schematic & component kits. Added themostat replacement kits. Added vent cowl assembly for 7571,
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44CSL AJ = AJ series of rack conveyors 44 = 44” wide machine 66 = 66” wide machine 80 = 80” wide machine CE = Electrically heated, hot water sanitizing machine CEL = Electrically heated, chemical sanitizing machine CS = Steam heated, hot water sanitizing machine CSL = Steam heated, chemical sanitzing machine CGP = Gas heated, hot water sanitizing machine Model: Jackson MSC LLC. provides technical support for all of the dishmachines detailed i
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating Characteristics 2 Electrical Requirements 3 D226 Steam Booster Parameters 4 AJ-44 Electric - Left to Right 5 AJ-44 Electric - Right to Left 6 AJ-44 Gas - Left to Right 7 AJ-44 Gas - Right to Left 8 AJ-44 Steam - Left to Right 9 AJ-44 Steam - Right to Left 10 AJ-66 Electric - Left to Right 11 AJ-66 Electric - Right to Left 12 AJ-66 Gas - Left to Right 13 AJ-66 Gas - Right to Left 14 AJ-66 Steam - Left to Right 15 AJ
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TABLE OF CONTENTS PARTS V. PARTS SECTION AJ-44 Control Box Assembly 62 AJ-66/AJ-80 Control Box Assembly 64 Motor Overload Chart 66 Heater Assembly 67 Thermostats/Dress Panels 69 Prewash Plumbing Assembly 70 Wash Section Plumbing 71 External Electric Booster Option Incoming Plumbing 72 External Electric Booster Option Outlet Plumbing 73 Water Hammer Arrestor OptionWPRK Plumbing Option 74 3/4” Solenoid Valve & 3/4” NPT Vacuum Breaker Repair Parts Kits 75 Steam Unit Wash Tank Coil Assembly 76 Steam
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TABLE OF CONTENTS ELECTRICAL SCHEMATICS VI. ELECTRICAL SCHEMATICS AJ-44CE/CEL 200-230 Volt, 50/60 Hz, 1 Phase Primary Side 121 200-230 Volt, 50/60 Hz, 1 Phase Secondary Side 122 200-230 Volt, 50/60 Hz, 3 Phase Primary Side 123 200-230 Volt, 50/60 Hz, 3 Phase Secondary Side 124 380-460-600 Volt, 60 Hz, 3 Phase Primary Side 125 380-460-600 Volt, 60 Hz, 3 Phase Secondary Side 126 380-415 Volt, 50 Hz, 3 Phase Primary Side 127 380-415 Volt, 50 Hz, 3 Phase Secondary Side 128 440 Volt, 50 Hz, 3 Phase P
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR: STEAM COIL TANK HEAT (CS/CSL MODELS ONLY): AJ-44-66-80CE/CS/CGP 248 STEAM INLET PRESSURE (PSIG) 10-20 AJ-44-66-80CEL/CSL 234 STEAM CONNECTION NPT 3/4” CONSUMPTION @ 15 PSIG (lbs/hr): DISHES OR GLASSES PER HOUR: AJ-44-66-80CS/CSL 60 AJ-44-66-80CE/CS/CGP 6200 AJ-44-66-80CEL/CSL 5850 MOTOR ELECTRICAL CHARACTERISTICS: DRIVE MOTOR HP 1/4 PREWASH TANK CAPACITY (GALLONS): WASH MOTOR HP 2 AJ-66CE/CEL/CS/CSL/CGP 16 POWER RINS
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SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-44CE/CEL MODELS AJ-66CE/CEL MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT VOLTS PH HZ AMPS CIRCUIT 208 3 50 55 A 70 AMP 208 3 50 58 A 80 AMP 220 3 50 49 A 70 AMP 220 3 50 53 A 70 AMP 230 3 50 51 A 70 AMP 230 3 50 54 A 70 AMP 380 3 50 29 A 40 AMP 380 3 50 31 A 40 AMP 415 3 50 28 A 35 AMP 415 3 50 34 A 45 AMP 440 3 50 28 A 35 AMP 440 3 50 33 A 45 AMP 208 1 60 83 A 110 AMP 208 1 60 89 A 125 AMP 230 1
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SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS AJ-80CE/CEL MODELS D226 STEAM BOOSTER TYPICAL TOTAL ELECTRICAL ELECTRICAL REQUIREMENTS: VOLTS PH HZ AMPS CIRCUIT VOLTAGE (V) 200-230 208 3 50 68 A 90 AMP FREQUENCY (HZ) 50/60 220 3 50 62 A 80 AMP PHASE SINGLE 230 3 50 63 A 80 AMP 380 3 50 34 A 45 AMP WATER REQUIREMENTS: 415 3 50 25 A 35 AMP 440 3 50 22 A 30 AMP INCOMING WATER TEMPERATURE (MINIMUM) 110°F FLOW PRESSURE (PSI) 20±5 208 1 60 91 A 12
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SECTION 1: SPECIFICATION INFORMATION AJ-44 ELECTRIC - LEFT TO RIGHT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 5 Recommended Table Fabrication Left to Right 4 1/2 [114mm] Rack Rail 14 [355mm] Minimum Legend Table A - Machine water inlet 3/4" NPT, B 180°F Hi-temp,140°F Low-temp 25 [635mm] minimum 21 [533mm] Use Silicone Sealer Rack Rail Height B - Electrical connection Between Table and Above Dishtable C - Drain connection 1-1/2" NPT Lip of
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SECTION 1: SPECIFICATION INFORMATION AJ-44 ELECTRIC - RIGHT TO LEFT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 6 Recommended Table Fabrication Right to Left A Rack Rail 4 1/2 [114mm] Table Legend A - Machine water inlet 3/4" NPT, B 180°F Hi-temp,140°F Low-temp 21 [533mm] Use Silicone Sealer minimum 25 [635mm] Rack Rail Height Between Table and B - Electrical connection Above Dishtable Lip of Machine to C - Drain connection 1-1/2" NPT 1/4" (
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SECTION 1: SPECIFICATION INFORMATION AJ-44 GAS - LEFT TO RIGHT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 7 Recommended Table Fabrication Note: Tub Will Accept Left to Right a Table Flange Rack Rail Up to 24 7/8" Legend to Drawing Table (632 mm) A - Machine water inlet 3/4" NPT, 180°F Hi-temp,140°F Low-temp minimum Use Silicone Sealer 3/4" (19 mm) B - Electrical connection Between Table and Table Turndown Rack Rail Height C - Drain connection 1-1
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SECTION 1: SPECIFICATION INFORMATION AJ-44 GAS - RIGHT TO LEFT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 8 Recommended Table Fabrication Note: Tub Will Accept Right to Left Rack Rail a Table Flange Up to 24 7/8" Legend to Drawing Table (632 mm) A - Machine water inlet 3/4" NPT, 180°F Hi-temp,140°F Low-temp minimum Use Silicone Sealer 3/4" (19 mm) B - Electrical connection Rack Rail Height Between Table and Table Turndown 21" (533 mm) C - Drain c
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SECTION 1: SPECIFICATION INFORMATION AJ-44 STEAM - LEFT TO RIGHT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 9 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Rack Rail Up to 24 7/8" Table (632 mm) Left to Right Legend Use Silicone Sealer 3/4" (19 mm) A - Machine water inlet 3/4" NPT 180°F Rack Rail Height Between Table and Table Turndown 21" (533 mm) Above Dishtable Lip of Machine to Hi-temp,140°F Low-temp minimum Tub Flange 3/4" Ma
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SECTION 1: SPECIFICATION INFORMATION AJ-44 STEAM - RIGHT TO LEFT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 10 Recommended Table Fabrication Note: Tub Will Accept Right to Left Rack Rail a Table Flange Legend Up to 24 7/8" Table A - Machine water inlet 3/4" NPT 180°F (632 mm) Hi-temp,140°F Low-temp minimum B - Electrical connection Use Silicone Sealer 3/4" (19 mm) C - Drain connection 1-1/2" NPT Rack Rail Height Between Table and Table Turndown 2
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SECTION 1: SPECIFICATION INFORMATION AJ-66 ELECTRIC - LEFT TO RIGHT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 11 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Rack Rail Up to 24 7/8" Table Left to Right (632 mm) Legend Use Silicone Sealer 3/4" (19 mm) A - Machine water inlet 3/4" NPT, 180°F Between Table and Table Turndown Rack Rail Height Hi-temp,140°F Low-temp minimum 21" (533 mm) Lip of Machine to Tub Above Dishtable Flan
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SECTION 1: SPECIFICATION INFORMATION AJ-66 ELECTRIC - RIGHT TO LEFT AJ-44C Series Technical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: 09-29-2007 12 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Right to Left Rack Rail Up to 24 7/8" Table Legend (632 mm) A - Machine water inlet 3/4" NPT, 180°F Use Silicone Sealer Hi-temp,140°F Low-temp minimum 3/4" (19 mm) Between Table and B - Electrical connection Rack Rail Height Table Turndown 21" (533 mm) Lip of Machine t
