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Illuminator Glider Door
Installation Manual
Ultimate Products Inc. • 2319 Laurelbrook Street• Raleigh, NC 27604 • (800) 542-7221 • Fax (919) 834-4526
PUB 0804
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2 Tools required for Installation Impact Wrench Electric or cordless drill Set of drill bits 1/4” to 9/16” Set of box-end wrenches 1/4” to 9/16” Set of sockets with 3/8” drive, 1/4” to 9/16” Hammer drill with 3/8” masonry bit if mounting track to concrete block wall Items needed but not included: Screws for mounting track assembly. See page 17 for view of completed installation
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3 Parts Identification AP1075: 3/8" x 1/4" AP1078: Reducing elbow Male Tube Stem quick connect QD100: Quick Exhaust Valve GLP2003 - Glider Pulley with Bolt and Nut CV100: Cam Valve AP1080: 3/8” x 1/4” male quick connect AP1050: Turnbuckle B A GB2003A: GB2003B: Bracket ‘A’ Bracket ‘B’
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4 Parts Identification Continued A - 1 B - 1 B - 2 A - 2 B-1: Left Hand Glider Stop A-1: Left Hand Glider Guide B-2: Right Hand Glider Stop A-2: Right Hand Glider Guide C - 1 D- 1 D- 2 C - 2 D-1: Left Hand Slotted Glider Stop C-1: Left Hand Slotted Glider Stop D-2: Right Hand Slotted Glider Stop C-2: Right Hand Slotted Glider Stop E- 1 E- 2 E-1: Left Hand Wall Guide E-2: Right Hand Wall Guide A B
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5 A 1 Insure that Walls on each side of door opening are clear of all obstructions (Door will protrude 5 1/2” Into building) Installing Door track w/ operator 2 1” Install bottom of door track 1” above door opening Door Opening Right hand side of door track MUST BE INSTALLED EXACTLY IN CENTER OF DOOR OPENING! center of opening Above the left hand side of door 3 B opening install track w/ operator As shown in Figure B Place the bottom of track on line that was dr
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6 Panel Identification: Panel #1 Panel #2 Panel #3 Panel #4 Install all panels w/ center Brace on inside of building
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7 5 C Slide Panel #1 & 2 (see page 4) Into track #1 As shown in figure C and step number 6 below. Make sure center brace is on the inside of building Slide Panel #4 (Clear Section) 6 D Into track #2 As shown in figure D *Rubber astragal is on the right side of door panel Track #1 Track #2 7 Slide Panel #3 (Clear Section) E Into track #2 As shown in figure E *Rubber astragal is on the left side of door panel Hang right side track ( track w
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8 Slide panels #2 and #3 to the right hand side of track- 9 The track that does not have the operator Place all panels as shown on page 4 so the door is in the closed position Preparing to install Glider blocks and Guides 10 A - 1 A - 2 B - 1 B - 2 C - 1 C - 2 D- 1 D- 2 E- 1 E- 2 See the following pages for installation of these parts
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9 Install Blocks on Door Sections 11 With Door Sections in Closed position: Install Items ‘B-1,C-1, and ‘D-1’ on Panel #2 and B - 1 Panel #4 as shown Install Items ‘B-2’, ‘C-2’ and ‘D-2’ on Panel #1 C - 1 Panel #4 Panel #2 D- 1
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10 Install Items ‘A-1’and‘A-2’ 12 Panel #2 Panel #4 A - 1 **IMPORTANT - MAKE SURE DOOR IS COMPLETELY CLOSED AS SHOWN ON PAGE 4 A - 1 With Door Sections in Closed position: Install item ‘A-1’ on Panel #2. The guide bar is inserted into slot of A-1 as shown Follow same steps when installing item ‘A-2’ on Panel #1 (no picture shown) GSP: Glider Spacer for cross brace
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11 Install Items ‘E-1’and ‘E-2’ 13 Keeping Door in Closed Position: Panel #2 Insert item ‘E-1’ onto guide bar Panel #4 of panel #2 and attach to wall with screws. (screws not provided) E- 1 E- 1 Install Item ‘E-2’ on Panel #1 as shown in 14 step number 13 above Preparing to install Close panels to meet in 15 Door Brackets: the center A 3” 3” B
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12 Install Bracket ‘A’ 16 *Important: Push Operator Rod fully into cylinder. Now pull operator rod out of cylinder 1/4” A Slide Bracket ‘A’ onto operator rod and position bracket ‘A’ 3” from edge of door as shown on step #17. Now attach aluminum block to operator rod as shown Pre Drill holes for Brackets ‘A’ and ‘B’ 17 Attach Bracket ‘A’ to Panel #4 and Bracket ‘B’ to Panel #3 as shown Make sure brackets are attached 3” from edge of door as shown A 3” 3” B Install Door Cable
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13 Run cable through top slot 19 of bracket ‘A’: Tighten bolts of aluminum block down onto cable. H A Run cable around top of pulley on right side of track 20 and through top slot of aluminum block on bracket ‘B’ (do not tighten block until later) Air Powered Operator 8 1/4” Track Door Opening Door Opening 33” minimum 33” minimum Continue running cable around bottom of pulley on 21 left side of track. Connect cables together in center with turnbuckle. Tighten cable by adju
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14 Install brush on bottom of door sections 22 Install brush on bottom of each panel so that brush angles in- ward as shown. (Brushes will angle toward each other) Bottom of brush should touch floor for a proper seal.
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15 Install floor guides 23 Space Items ‘J’ & ‘K’ 2 1/4” apart Make sure center of floor guides are K J in center of door opening Place item ‘J’ even w/ door opening Install Air Fittings 24 Figure 1 Figure 2 Figure 3 Install fitting to Install fittings to Figure 3 and here Figure 1 & 2
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16 Air line connections 25 A B C D I J A D B E F Right side of operator Left side of operator (inside looking at door) (inside looking at door) H G Connect Air line from “A” (left side of operator) to “F” Connect Air line from “H” to “C” Connect Air line from “B” (right side of operator) to “E” Connect Air line from “G” to “D” K Connect air line from “I” to “K” Connect air line from “J” to “L” L Connect air line Left side of To from compressor Control box
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17
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18 Door opening requirements for Glider Door For 10’ opening— Minimum of 33” of side room on each side Operator will open the door 9’9” wide leaving 1 1/2” of door in opening Make Floor level! Track and operator weight approx. 155 pounds. Track w/ operator extends 8 1/2” above door opening. Track is fastened to wall w/ self tapping screws 2’ apart. Air Powered Operator 8 1/4” Track Door Opening Door Opening 33” minimum 33” minimum Maximum 1/4” variance Make floor level from side
