Summary of the content on the page No. 1
INSTALLATION &
OPERATION MANUAL
GCO2D & GCO2C
GAS CONVECTION OVENS
MODEL
GCO2D ML-114569
GCO2C ML-114571
MODEL GCO2D
VULCAN-HART P.O. BOX 696
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC LOUISVILLE, KY 40201-0696
WWW.VULCANHART.COM
FORM 30975 Rev. D (12-07)
Summary of the content on the page No. 2
IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS
Summary of the content on the page No. 3
INSTALLATION, OPERATION AND CARE OF GCO2D & GCO2C GAS CONVECTION OVENS KEEP THIS MANUAL FOR FUTURE REFERENCE GENERAL Model GCO2D Gas Convection Oven is a single cavity oven, featuring a solid state temperature control and 1-hour dial timer. Model GCO2C features a programmable controller. Each oven is equipped with a 1 25,000 BTU/hr burner and /2 HP (0.37 kw) electric motor. Porcelain interior is standard. Each oven is furnished with five racks; additional oven racks are optional. Two single ove
Summary of the content on the page No. 4
INSTALLATION CODES AND STANDARDS In the United States of America: 1. State and local codes. 2. National Fuel Gas Code, ANSI/Z223.1/NFPA #54 (latest edition). Copies may be obtained from The American Gas Association, Inc., Accredited Standards Committee Z223 @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park, Quincy, MA 02169-7471. NOTE: In the Commonwealth of Massachusetts, All gas appliances vented through a ventilation hood or exhaust sy
Summary of the content on the page No. 5
Assembling the Legs to the Single Oven The 4" (10 cm) or 6" (15 cm) legs are packed inside the oven during shipment and must be installed on the bottom of the oven. Place the oven on its left side, being careful to avoid scratching the finish. The gas pipe connection protrudes beyond the back; provide for this when oven is tipped back by resting it on suitable spacers (2 x 4's etc.). Thread each of the four leg assemblies into the holes provided on the bottom corners of the oven. Carefully raise
Summary of the content on the page No. 6
LEVELING Once the oven is in its permanent position, place a carpenter's level on the oven rack. If the oven is installed on legs, turn the adjustable feet in or out to level oven front-to-back and side-to-side. If the oven is installed on casters, loosen set screws and turn casters in or out to level oven front-to-back and side-to-side. Retighten set screws after leveling. ELECTRICAL CONNECTIONS Electrical and grounding connections must comply with the applicable portions of the National Elec
Summary of the content on the page No. 7
GAS CONNECTION GAS DATA INPUT BTU/HR MANIFOLD PRESSURE Model Natural Propane Natural Propane GCO2D, GCO2C 25,000 25,000 3.5" w.c. (0.8 kPa) 10" w.c. (2.5 kPa) Gas supply connections and any pipe joint compound must be resistant to the action of propane gases. The oven is provided with a regulator integral to the gas solenoid valve, and requires no regulator external to the device. A gas shutoff valve is supplied with each oven and is located at the bottom of the control panel. No tools are requ
Summary of the content on the page No. 8
F P ON HEAT MASTER OVEN COOL SWITCH ON ON OFF OFF ON OFF GAS VALVE IGNITION THERMOSTAT TIMER TO SHUT OVEN OFF PLACE MASTER SWITCH IN "OFF" POSTION TURN GAS VALVE OFF TO SHUT OVEN OFF PLACE MASTER SWITCH IN "OFF" POSTION TURN GAS VALVE OFF 500 150 475 225 450 250 425 300 400 350 300 0 5 60 10 55 15 50 20 45 40 25 35 30 M FLUE CONNECTION Ventilation requirements will vary with each installation and must comply withVapor Removal from Cooking Equipment, NFPA-96 (latest edition) and with local cod
Summary of the content on the page No. 9
LIGHTING THE GCO2D OVEN Open the manual valve. Turn the MASTER switch ON and turn the thermostat to its maximum setting. Both the ON and HEAT lights should be lit. If the HEAT light is not on, make sure the door is closed. After 5 seconds, the spark ignition system will initiate and the solenoid valve will open, allowing gas flow to the burner for a period of 7 seconds. This 5 second purge and 7 second ignition trial will repeat itself up to two more times if the burner does not light within the
Summary of the content on the page No. 10
COOL ON ON OFF GAS VALVE OFF TEMPERATURE DOWN da;la;lasjfd;a LIGHTING INSTRUCTIONS ads;fjj;flPUSH MASTER SWITCH TO "ON" POSTION. IF OVEN FAILS TO LIGHT. PUSH sdifja;lldfjlfdal; ds;fjalkdfja;sjdf;lfsdj;a;l asdhflkajseflasdkjhflasklasj shdjflkajh STOP BAKE HEAT ROAST HOLD START TIME GENTLE TIME READY POWER CONTROLS — MODEL GCO2C Built before October 1999 (Fig. 6) HEAT LIGHT THERMOSTAT TEMPERATURE KNOB READY LIGHT ROAST BUTTON HOLD BUTTON THERMOMETER BUTTON TIMER TIMER KNOB TIME BUTTON START/STOP
Summary of the content on the page No. 11
Roast Button Light (If On and not timing product, indicates the roast mode is selected). The displayed temperature settings will be for the roast temperature except when the Thermometer Button is lit. Rotating the Thermostat Knob will change the roast set temperature. Cook time can be adjusted using the Timer Knob. The time displayed is the initial set cook time. It is possible to select the Hold mode using the Hold Button. Roast Button Light (If On and product is being timed, indicate
Summary of the content on the page No. 12
Gentle Bake Button Selects the gentle bake time setting. A roast time must first be set. The gentle bake time can then be set at the roast time value or less. The gentle bake time will be the portion of roast time to operate in the gentle bake mode. Gentle bake mode will start first. When the gentle bake time has lapsed, the remainder of the roast time will be in the non-gentle bake mode. Use Gentle Bake when cooking delicate product, such as strudel, muffins, cupcakes, meringue pies, etc., to
Summary of the content on the page No. 13
BEFORE FIRST USE Before using the oven for the first time, it must be "burned in" to release any odors that might result from heating the new surfaces in the chamber. 1. Using a clean damp cloth, wipe the inside of the oven, including the racks. 2. Close the oven door, push the ON / OFF / OVEN COOL switch ON, turn the THERMOSTAT to 300°F (149°C) and allow the oven to cycle for 6 to 8 hours before turning the ON / OFF / OVEN COOL switch OFF. USING THE GCO2C OVEN Preheating 1. Close the oven door.
Summary of the content on the page No. 14
CONTROLS — MODEL GCO2C Built after October 1999 Always displays [HR:Min] when setting the time. Displays [HR:Min] if the countdown Time is more than 1 Hour. Displays [Min:Sec] if the countdown Time is less than 1 Hour. Displays Temperature in °F. R & H OVEN OVEN MODE READY HEATING MENU SELECT R & H Indicates the oven is in the Roast and Hold Mode. MODE PRIMARY OVEN Indicates the oven is preheated and ready for cooking. SECONDARY READY 1 OVEN Indicates the oven is preheating. SET 2 HEATING 1 Pri
Summary of the content on the page No. 15
MANUALLY SETTING THE TEMPERATURE AND COOK TIME To Set the Temperature Press the SET button. Press the TEMPERATURE button; StPt displays to indicate Setpoint. Use the Up and Down Arrow keys to increase or decrease the displayed Temperature value. Press the SET button again to save the Temperature setpoint in the computer. To Set the Cook Time Press the SET button. Press the TIME button. Tine displays to indicate TIME. Use the Up and Down Arrow keys to increase or decrease the display
Summary of the content on the page No. 16
Always Set the Temperature Before Setting the Time Press the SET button. Press the TEMPERATURE button; StPt displays. Use the Up and Down Arrow keys to increase or decrease the Temperature. To save, press the SET button again. At startup, the display will initially show a GROWING BAR. When the oven temperature reaches the Set Point, the set temperature displays. The READY light is lit, the HEAT light goes out, and the oven is ready for you to select the Cook Time, Menu Item Cook Time, or Me
Summary of the content on the page No. 17
ROAST AND HOLD OPERATION — GCO2C OVEN Roast and Hold cooks the product in two stages. During First Stage Cooking, the oven temperature is regulated by the Roast thermostat for the amount of time set on the Timer. After the lapsed time counts down to 00:00, Second Stage Cooking begins. During Second Stage Cooking, the burners are off as the temperature in the oven declines to the Hold Temperature. The door should remain closed during Second Stage Cooking. When the Hold temperature is reached, coo
Summary of the content on the page No. 18
CLEANING Disconnect the electrical power to the machine and follow lockout / tagout procedures. Clean outside of the oven daily by wiping with a clean damp cloth. Clean porcelain oven interior daily with soap or detergent and water. Rinse thoroughly and wipe dry with a soft clean cloth. Optional Stainless Steel Oven Interior Soap or detergent and water usually handle routine cleaning. Rinse thoroughly and dry with a soft clean cloth. For burned-on foods and grease which resist simple soap and
Summary of the content on the page No. 19
MEAT & FISH PRODUCTS Product Temp. Time (min.) No. Shelves °F (°C) 3 Prime Rib (20 lb. rare) (9.1 kg) 250 (121) 2 ¦4 Hr. 2 1 Rolled Roast Beef 275 (135) 2 ¦2 Hr. 2 1 Veal Roast Boned (15 lb.) (6.8 kg) 275 (135) 2 ¦2 Hr. 2 Stuffed Pork Chops 300 (149) 25 – 30 3 Lamb Chops 375 (190) 12 5 3 Steamship Round (80 lb.) (36.3 kg) 275 (135) 2 ¦4 Hr. 1 Meatloaf 325 (163) 40 3 Hamburger Patties (4 oz.) (113 gr.) 400 (204) 8-10 5 Meat Pot Pies 350 (177) 40 5 Chicken Parts 300 – 325 (149 – 163) 30 – 40 5 Fis
Summary of the content on the page No. 20
MAINTENANCE The oven and its parts are hot. Use care when operating, cleaning or servicing the oven. Disconnect the electrical power to the machine and follow lockout / tagout procedures. LUBRICATION The fan motor comes with sealed bearings and requires no lubrication. The door hinges and mechanism require occasional lubrication with mineral oil. DISCONNECTING THE GAS LINE RESTRAINT If this oven is placed on casters, it should be connected to the supply piping with the proper disconnect devi
