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RuggedBackbone™
RX5000
Hardware Installation Guide
Revision 106 - June 2, 2011
www.RuggedCom.com
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RuggedBackbone™ RX5000 RuggedBackbone™ RX5000: Hardware Installation Guide Copyright © 2011 RuggedCom Inc. All Rights Reserved Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration. This document contains proprietary information, which is protected by copyright. All
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RuggedBackbone™ RX5000 Table of Contents FCC Statement And Cautions ......................................................................................................... 6 1. Product Overview ........................................................................................................................ 7 1.1. Functional Overview .......................................................................................................... 7 1.2. Feature Highlights .......................
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RuggedBackbone™ RX5000 List of Figures 2.1. Chassis Slot Assignment .......................................................................................................... 9 2.2. Control Module ....................................................................................................................... 10 2.3. Switch Module - No Ports ...................................................................................................... 11 2.4. Switch Module - Fiber (LC) ............
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RuggedBackbone™ RX5000 List of Tables 3.1. RX5000 Power Connector Pinout ........................................................................................... 22 3.2. RX5000 Critical Alarm Relay Connector Pinout ..................................................................... 25 3.3. Serial Console Pinout ............................................................................................................. 26 3.4. RJ45 Ethernet Pinout ...........................................
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FCC Statement And Cautions FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed
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1. Product Overview 1. Product Overview 1.1. Functional Overview The RuggedBackbone™ RX5000 is a high-port density routing and switching platform, designed to operate in harsh environments. The RX5000 can withstand high levels of electromagnetic interference, radio frequency interference, and a wide temperature range of -40°C to +85°C. This platform is designed to meet the challenging climatic and environmental demands found in utility, industrial and military network applications. The RX5000’s
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1. Product Overview • Meets IEEE 1613 (electric utility substations) • Exceeds IEC 61850-3 (electric utility substations) • Exceeds IEC 61800-3 (variable speed drive systems) • Exceeds IEC 61000-6-2 (generic industrial environment) • -40°C to +85°C operating temperature (no fans) • Conformal coated printed circuit boards (optional) ROX™ Software Features • Next Generation of ROX™ (Rugged Operating System on LinuX) • Simple plug and play operation – automatic learning, negotiation, and crossover
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2. RuggedBackbone™ Modules 2. RuggedBackbone™ Modules The RX5000 chassis comprises ten slots, each one of which is designed to accommodate a particular module. Figure 2.1 shows the rear panel view of the RX5000. The slot name at each position (“PM1”, “L1”, etc.) denotes the type of module that may be installed at that position in the chassis. Figure 2.1. Chassis Slot Assignment The slot name markings in the diagram above represent the following RuggedBackbone™ modules: CM The Control Module is t
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2. RuggedBackbone™ Modules 2.2. Control Module The Control Module (CM) is the central processing unit of the RuggedBackbone™ chassis. The ROX™ operating system running on the CM controls and coordinates the functions of all modules installed in the system. The Control Module is installed in the CM slot of the chassis, as shown in Figure 2.1, “Chassis Slot Assignment”. Figure 2.2. Control Module The CM is equipped with an RS232 serial console port for initial management functions, and a locally c
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2. RuggedBackbone™ Modules • Serial Console: Section 3.4, “Serial Console Ports” • Management Ethernet Interface: Section 3.5, “Copper Ethernet Ports” • Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Relay” 2.3. Switch Module The Switch Module (SM) is the Ethernet switch fabric central to the RuggedBackbone™ RX5000. It provides one Gbps of bandwidth to each installed Line Module and two 1Gbps ports to (optional) connectors on its own faceplate. The Switch Module is insta
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2. RuggedBackbone™ Modules 2.4. Line Modules The RuggedBackbone™ RX5000 may be configured with up to six Line Module (LM) cards, in the LM1 through LM6 slots of the chassis, as shown in Figure 2.1, “Chassis Slot Assignment”. Different Line Modules are available depending on the required type and number of Ethernet ports: • Four or eight port 10/100 BaseTX RJ45 (copper) • Four or eight port 100FX single- or multi-mode fiber • Four port 10/100/1000 BaseTX RJ45 (copper) • Four port 1000LX single- o
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2. RuggedBackbone™ Modules 2.5. Power Module The RuggedBackbone™ RX5000 may be equipped with either one or two Power Modules (PM). Not only do two power supplies provide redundancy, but the RX5000 is also able to balance the load it places on each one. Each Power Module is capable of delivering a maximum of 100W, and accepts either AC or DC power at its input. Power Supply Modules are installed in the PM1 or PM2 slots of the chassis, as shown in the Figure 2.1, “Chassis Slot Assignment” diagram.
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3. Installation 3. Installation 3.1. Mounting The RuggedBackbone™ RX5000 has been designed to provide the greatest possible flexibility in display configuration and mounting. Hardware is provided to adapt the chassis for mounting to a panel or to a standard 19" rack. 3.1.1. Rack Mounting The first step in mounting the RX5000 to a 19" rack is to assemble the handle and rack mount bracket using two (2) #10-32 × 3/8" flat head steel screws (supplied) as shown. Screws are to be torqued to 18±1 in-lb
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3. Installation 3.1.1.1. Rack Front Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets may be mounted either as shown above, or extended by 1". Figure 3.3. Rack Front Mount - Side View Figure 3.2. Rack Front Mount - Front View RuggedCom® RuggedBackbone™ 15 RX5000 Installation Guide Rev106
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3. Installation Figure 3.4. Rack Front Mount - Top View RuggedCom® RuggedBackbone™ 16 RX5000 Installation Guide Rev106
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3. Installation 3.1.1.2. Rack Front Mounting with Front-Mounted Power Supplies Figure 3.6. Rack Front Mount with Front- Mount Power Supplies - Side View Figure 3.5. Rack Front Mount with Front- Mount Power Supplies - Front View RuggedCom® RuggedBackbone™ 17 RX5000 Installation Guide Rev106
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3. Installation Figure 3.7. Rack Front Mount with Front-Mount Power Supplies - Top View RuggedCom® RuggedBackbone™ 18 RX5000 Installation Guide Rev106
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3. Installation 3.1.1.3. Rack Rear Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets may be mounted either as shown above, or extended by 1". Figure 3.9. Rack Rear Mount - Side View Figure 3.8. Rack Rear Mount - Rear View RuggedCom® RuggedBackbone™ 19 RX5000 Installation Guide Rev106
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3. Installation Figure 3.10. Rack Rear Mount - Top View RuggedCom® RuggedBackbone™ 20 RX5000 Installation Guide Rev106
