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Device Net
Expansion Board
(Baldor Binary Protocol)
Catalog No. EXB013A01
Installation and Operating Manual
8/03 MN1320
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Table of Contents Section 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ii Table of Contents
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Section 1 General Information Introduction The Baldor controls represent the latest technology in microprocessor based motor controls. In addition to the user programmable parameters available in every control, many different expansion boards are available from Baldor to further customize the control to most any application. Expansion boards are categorized by compatibility into two groups: Group 1 and Group 2, see Table 1-1. A board from either group may be used alone in a control. If two bo
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Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expre
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Safety Notice This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. PRECA
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WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that all grounding instructions have been followed. Electrical shock can cause serious or fatal injury. WARNING: Do not remove cover for at least five (5) minutes after AC power is disconnected to allow capacitors to discharge. Dangerous voltages are present inside the equipment. Electrical shock can cause serious or fatal injury. WARNING: Improper operation of control may cau
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Section 2 Expansion Board Description Introduction The Device Net expansion board is a Device Net Group 2 Only Slave device using the predefined master/slave connection set, as defined by the ODVA. It is capable of explicit messaging, as well as polled and/or COS/Cyclic I/O. The interface is based on the Baldor Binary Protocol (BBP) command set. Group 2 board Device Net Communications Expansion Board Catalog No. EXB013A01 Description 2-1
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2-2 Description
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Section 3 Installation Board Installation This section describes the Expansion Board installation procedure. Caution: Before you proceed, be sure to read and become familiar with the safety precautions at the beginning of this manual. Do not proceed if you are unsure of the safety precautions described. If you have any questions, contact BALDOR before you proceed. 1. Remove the expansion board from the shipping container. 2. Remove all packing material from the board. Caution: Be sure all p
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AC Controls (For all 15H Inverter, 21H Line Regen Inverter, 18H Vector, 22H Line Regen Vector and 23H Servo). Single Expansion Board Installation Procedure: 1. Be sure drive operation is terminated and secured. 2. Remove all power sources from the control. 3. Wait at least 5 minutes for internal capacitors to discharge. 1 4. Remove the four (4) Phillips head screws ( / turn) that secure the 4 control cover. (For A & B size, remove four screws that secure the cover. On floor mounted G size enclos
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AC Controls Single Expansion Board Installation (Continued) Figure 3-1 Single Expansion Board Installation Expansion Board Motor Control Board Terminal tightening torque is 7 lb-in (0.8 Nm) maximum. Figure 3-2 Single Expansion Board Installation #6 Screw Group 1 or 2 Expansion Board Sheet Metal Mounting Plate Installation 3-3
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AC Controls (Continued) Dual Expansion Board Installation Procedure: 1. Be sure drive operation is terminated and secured. 2. Remove all power sources from the control. 3. Wait at least 5 minutes for internal capacitors to discharge. 1 4. Remove the four (4) Phillips head screws ( / turn) that secure the 4 control cover. (For A & B size, remove four screws that secure the cover. On floor mounted G size enclosures, open the enclosure door). 5. Remove the control cover. 6. Slide the Group 1 expans
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AC Controls Dual Expansion Board Installation (Continued) 12. When complete, install the control cover using the four (4) Phillips 1 head screws ( / turn). (For A & B size, install four screws that 4 secure the cover. On floor mounted G size enclosures, close the enclosure door). 13. Restore all power sources to the control. 14. Restore drive operation. Figure 3-3 Dual Expansion Board Installation #6 Screw Group 2 Expansion Board Female Connector Short Aluminum Male Connector Standoff Group
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3-6 Installation
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Section 4 Hardware Setup DIP Switch Settings This procedure will configure the Device Net Expansion Board for communication with a computer or terminal. Reference Figure 4-1 and Table 4-1 for the following procedure. 1. Set DIP switches 1 and 2 for the desired baud rate. 2. Set switches 3 through 8 for the ID number desired. 3. Install the Device Net expansion board in the Series H control as instructed in Section 3 of this manual. Note: The switch settings can be changed after the board is po
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MS NS PB1 S1 1 2345 6 7 8 P3 Figure 4-1 Board Configuration Device Net Expansion Board Catalog No. EXB013A01 Reset switch All switches shown in OFF position. 123 45 6 7 8 Side Module Status LED View Network Status LED 1 234 5 4-2 Hardware Setup V– (Black) V– CAN_– (Blue) CAN_– (Bare) Shield Shield CAN_+ (White) CAN_+ (Red) V+ V+
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Table 4-1 Switch Settings Switch Number Description 1 2 3 4 5 6 7 8 125kBPS OFF OFF 250kBPS OFF ON 500kBPS ON OFF MAC ID 0 OFF OFF OFF OFF OFF OFF MAC ID 1 OFF OFF OFF OFF OFF ON MAC ID 2 OFF OFF OFF OFF ON OFF MAC ID 3 OFF OFF OFF OFF ON ON MAC ID 4 OFF OFF OFF ON OFF OFF MAC ID 5 OFF OFF OFF ON OFF ON MAC ID 6 OFF OFF OFF ON ON OFF MAC ID 7 OFF OFF OFF ON ON ON MAC ID 8 OFF OFF ON OFF OFF OFF MAC ID 9 OFF OFF ON OFF OFF ON MAC ID 10 OFF OFF ON OFF ON OFF MAC ID 11 OFF OFF ON OFF ON ON MAC ID
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LED Indicators Two LED’s are located on the Device net expansion board. MS - Module Status LED Displays the operational status of the Device Net Interface expansion board (EXB). Status is summarized in Table 4-2. Table 4-2 LED State Status Description OFF No power is applied to the EXB. Green The EXB is operating in a normal condition. Flashing The EXB is in standby mode. The EXB may be attempting to Green communicate with the Series H control. Be sure the Series H control is in RS485BBP mo
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Control Terminal Strip Connections For Serial Mode operation, the Input/Output terminal strip of the control (J1 of the Vector and DC controls and J4 of the Inverters) is wired as shown in Figure 4-2. Connect the Enable, Forward Enable Switch, Reverse Enable Switch, External Trip and Opto Common connections as shown. Note: All opto-isolated outputs and analog outputs remain active while operating in the Serial Mode. When these connections are complete, refer to Section 5 of this manual and set