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RAV-SM561BT-E/RAV-SM560AT-E
RAV-SM801BT-E/RAV-SM800AT-E
RAV-SM1101BT-E/RAV-SM1100AT-E
RAV-SM1401BT-E/RAV-SM1400AT-E
R410A
PRINTED IN JAPAN, Feb., 2004 ToMo
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ADOPTION OF NEW REFRIGERANT This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer. WARNING Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the service person, and not for the customer. RAV-SM561BT-E/RAV-S
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Outdoor Unit –––––––––––––––––––––––––––––––––––––––––––––––––––––––– INSTALLATION MANUAL RAV-SM560AT-E/RAV-SM800AT-E 1 PRECAUTIONS FOR SAFETY.................................... 4 5 EVACUATING ............................................................. 13 2 ACCESSORY AND REFRIGERANT ........................... 6 6 ELECTRICAL WORK ................................................. 15 3 SELECTION OF INSTALLATION ................................ 6 7 FINAL INSTALLATION CHECKS .....................
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1 PRECAUTIONS FOR SAFETY • Ensure that all Local, National and International regulations are satisfied. Read this “PRECAUTIONS FOR SAFETY” carefully before Installation. The precautions described below include the important items regarding safety. Observe them without fail. After the installation work, perform a trial operation to check for any problem. Follow the Owner’s Manual to explain how to use and maintain the unit to the customer. Turn off the main power supply switch (or breake
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After unpacking the unit, examine it carefully if there are possible damage. Do not install in a place that might increase the vibration of the unit. To avoid personal injury (with sharp edges), be careful when handling parts. Perform installation work properly according to the Installation Manual. Inappropriate installation may result in water leakage, electric shock or fire. When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concent
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2 ACCESSORY AND REFRIGERANT Accessory and Installation Parts Refrigerant Piping Piping kit used for the conventional refrigerant cannot be used. Use copper pipe with 0.8 mm or more thickness for 1 3 Ø6.4, Ø9.5, Ø12.7. Outdoor unit Protective bush Installation manual x 1 (For SM800AT only) Use copper pipe with 1.0 mm or more thickness for Ø15.9. Drain nipple Flare nut and flare works are also different from those 2 4 Guard material for of the conventional refrigerant. Take out the flare n
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500 Installation Place Necessary Space for Installation A place which provides a specified space around the Obstacle at rear side outdoor unit. A place where the operation noise and discharged air are not given to your neighbors. 1. Single unit installation A place that is not exposed to a strong wind. A place that does not block a passage. When the outdoor unit is installed in an elevated position, be sure to secure its feet. There must be sufficient space for c
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3 SELECTION OF INSTALLATION Installation of Outdoor Unit Before installation, check strength and horizontality of the base so that abnormal sound does not generate. 1000 or more According to the following base diagram, fix the base firmly with the anchor bolts. (Anchor bolt, nut: M10 x 4 pairs) 90 600 90 115 Obstacles at both front and rear sides Open the upper side and both right and left sides. The height of obstacle at both front and rear sid
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Refrigerant Piping Connection CAUTION TAKE NOTICE THESE IMPORTANT Waterproof rubber cap 4 POINTS BELOW FOR PIPING WORK 1. Keep dust and moisture away from inside the connecting pipes. 2. Tightly connect the connection between pipes Base plate and the unit. 3. Evacuate the air in the connecting pipes using Drain nipple VACUUM PUMP. 4. Check gas leak at connected points. Knockout hole Capacity Liquid side Gas side rank Outer Outer Thickness Thickness
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3 SELECTION OF INSTALLATION How to remove the front panel Knockout of Pipe Cover 1. Remove screws of the front panel. 2. Pull the front panel downward. Removing the front panel, the electric parts appear at the front side. The metal pipes are attachable to the piping holes. If the size of the used power pipe does not match Rear direction with the hole, adjust the hole size to match with pipe size. Pipe cover Be sure to fix the power cable and indoor/outdoor connecting cable with
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4 REFRIGERANT PIPING Flaring size : A (Unit : mm) Pipe Forming/End Positioning +0 A - 0.4 Outer diam. of copper pipe • Forming of pipe R410A R22 Form the pipe along with a marked line of the cabinet. 6.35 9.1 9.0 • End positioning of pipe 9.52 13.2 13.0 Match the ends of both pipes at a distance of 85 mm apart from the marked line. 12.7 16.6 16.2 15.9 19.7 19.4 * In case of flaring for R410A with the conventional flare tool, pull it out approx. 0.5 mm more than that of R22 to
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4 REFRIGERANT PIPING Tightening of Connecting Part REQUIREMENT (Unit: N•m) 1. Do not put the spanner on the cap. The valve may be broken. Outer diam. of copper pipe Tightening torque 2. If applying excessive torque, the nut may be 6.35mm (diam.) 14 to 18 (1.4 to 1.8kgf•m) broken according to some installation conditions. 9.52mm (diam.) 33 to 42 (3.3 to 4.2kgf•m) 12.7mm (diam.) 50 to 62 (5.0 to 6.2kgf•m) • After the installation work, be sure to check gas leak of connecting part of the pipes with
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5 EVACUATING Air Purge This air conditioner can be installed up to the connecting pipe length and height difference in the following table. Height difference (m) Max. connecting Hexagonal Capacity rank pipe length (m) wrench size Outdoor unit at upper side Outdoor unit at lower side SM560 type 30 30 15 4mm SM800 type 50 30 15 With respect to the preservation of terrestrial environment, adopt “Vacuum pump” for air purge (Evacuate air in the connecting pipes) when installing the unit. • Do not dis
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5 EVACUATING How to open the valve Compound pressure gauge Pressure gauge Valve unit –101kPa (–76cmHg) Manifold valve Handle Lo Handle Hi (Keep fully closed) Handle Pull out the handle and Charge hose Charge hose using cutting pliers, etc. (For R410A only) (For R410A only) turn it counterclockwise by 90˚. (Open fully) Vacuum pump adapter for counter-flow prevention Charge port (For R410A only) Flare nut Vacuum Valve unit pump Packed valve (Gas side) Service port (Valve core (Se
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6 ELECTRICAL WORK For the air conditioner that has no power cable, connect How to wire a power cable as mentioned below. 1. Connect the connecting cable to the terminal as identified with their respective numbers on the Model RAV- SM560AT-E SM800AT-E terminal block of indoor and outdoor unit. 220 – 240 V 2 H07 RN-F or 245 IEC 66 (1.0 mm or more) Power supply Single phase 50 Hz 2. When connecting the connecting cable to the Maximum running current 12A 15A outdoor unit terminal, prevent water comi
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7 FINAL INSTALLATION CHECKS Check and Test Operation Valve cover For R410A, use the leak detector exclusively manufactured for HFC refrigerant (R410A, R134a, etc.). Piping The conventional leak detector for HCFC refrigerant (R22, * cover etc.) cannot be used because its sensitivity for HFC refrigerant lowers to approx. 1/40. Flare nut connections • Pressure of R410A is approx. 1.6 times higher than that of (Indoor unit) R22. If installation work is incompletely finished, a gas leakage may occu
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Installation/Servicing Tools Changes in the product and components In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged acciden- tally, service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch) • In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite side of flare nuts has been changed. (for copper pipes with nom
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1 PRECAUTIONS FOR SAFETY • Ensure that all Local, National and International regulations are satisfied. Read this “PRECAUTIONS FOR SAFETY” carefully before Installation. The precautions described below include the important items regarding safety. Observe them without fail. After the installation work, perform a trial operation to check for any problem. Follow the Owner’s Manual to explain how to use and maintain the unit to the customer. Turn off the main power supply switch (or breake
Summary of the content on the page No. 19
After unpacking the unit, examine it carefully if there are possible damage. Do not install in a place that might increase the vibration of the unit. To avoid personal injury (with sharp edges), be careful when handling parts. Perform installation work properly according to the Installation Manual. Inappropriate installation may result in water leakage, electric shock or fire. When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concent
Summary of the content on the page No. 20
2 ACCESSORY AND REFRIGERANT Accessory and Installation Parts Refrigerant Piping Piping kit used for the conventional refrigerant cannot be used. Use copper pipe with 0.8 mm or more thickness for 1 3 Ø9.5 mm. Outdoor unit Installation manual x 1 Protective bush Use copper pipe with 1.0 mm or more thickness for Ø15.9 mm. Drain nipple Flare nut and flare works are also different from those 2 4 of the conventional refrigerant. Take out the flare nut Guard material for attached to the main u
