Toshiba CARRIER RAS-22LAV-UL user manual

User manual for the device Toshiba CARRIER RAS-22LAV-UL

Device: Toshiba CARRIER RAS-22LAV-UL
Category: Air Conditioner
Manufacturer: Toshiba
Size: 6.54 MB
Added : 10/23/2013
Number of pages: 110
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Summary of the content on the page No. 1

FILE NO. SVM-10020
  
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Indoor Unit Outdoor Unit


RAS-15LKV-UL RAS-15LAV-UL
RAS-17LKV-UL RAS-17LAV-UL
RAS-22LKV-UL RAS-22LAV-UL
R410A
February, 2010

Summary of the content on the page No. 2

FILE NO. SVM-10020 CONTENTS 1. SAFETY PRECAUTIONS .......................................................................... 3 2. SPECIFICATIONS ..................................................................................... 6 3. REFRIGERANT R410A ............................................................................. 9 4. CONSTRUCTION VIEWS ........................................................................ 17 5. WIRING DIAGRAM ..................................................

Summary of the content on the page No. 3

FILE NO. SVM-10020 1. SAFETY PRECAUTIONS Installing, staring up, and servicing air-conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.). Only trained, qualified installers and service mechanics should install, start-up, and service this equipment. Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be performed by trained service personnel.

Summary of the content on the page No. 4

FILE NO. SVM-10020 DANGER · FOR USE BY QUALIFIED PERSONS ONLY. · TURN OFF MAIN POWER SUPPLY BEFORE.ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK. · CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED. · CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION. · DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.

Summary of the content on the page No. 5

FILE NO. SVM-10020 CAUTION CAUTION · Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water. · After unpacking the unit, examine it carefully for possible damage. Report any damages to your distributor. · Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise and discharged air might d

Summary of the content on the page No. 6

FILE NO. SVM-10020 2. SPECIFICATIONS 2- 1. Unit model Indoor RAS-15LKV-UL RAS-17LKV-UL Outdoor RAS-15LAV-UL RAS-17LAV-UL Cooling capacity (Btu/h) 15000 16200 Cooling capacity range (Btu/h) 2750 - 17050 3750 - 20450 Heating capacity (Btu/h) 18000 20200 Heating capacity range (Btu/h) 2750 - 21500 2750 - 21500 Power supply 1Ph, 60Hz, 208V/230V 1Ph, 60Hz, 208V/230V Electric Indoor Operation mode Cooling Heating Cooling Heating characteristic Running current (A) 0.32 - 0.29 0.32 - 0.29 0.32 - 0.29 0

Summary of the content on the page No. 7

FILE NO. SVM-10020 Unit model Indoor RAS-22LKV-UL Outdoor RAS-22LAV-UL Cooling capacity (Btu/h) 21400 Cooling capacity range (Btu/h) 4100-22500 Heating capacity (Btu/h) 23200 Heating capacity range (Btu/h) 3450-24350 Power supply 1Ph, 60Hz, 208V/230V Electric Indoor Operation mode Cooling Heating characteristic Running current (A) 0.40-0.36 0.40-0.36 50 50 Power consumption (W) 60 60 Power factor (%) Outdoor Operation mode Cooling Heating Running current (A) 12.40-11.14 10.50-9.54 Power consumpt

Summary of the content on the page No. 8

FILE NO. SVM-10020 2-2. Operation Characteristic Curve 13.00 13.00 12.00 12.00 RAS-22LKV-UL 11.00 11.00 RAS-22LKV-UL 10.00 10.00 RAS-17LKV-UL 9.00 9.00 RAS-15LKV-UL 8.00 8.00 RAS-17LKV-UL 7.00 7.00 RAS-15LKV-UL 6.00 6.00 5.00 5.00 4.00 4.00 3.00 3.00 2.00 2.00 1.00 1.00 0.00 0.00 0 10 20304050 60708090 100110120 0 10 20 30 40 50 60 70 80 90 100 110 120 Compressor Speed (RPS) Compressor Speed (RPS) 2-3. Capacity Variation Ratio According to Temperature 105

Summary of the content on the page No. 9

FILE NO. SVM-10020 3. REFRIGERANT R410A This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a (R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, The working pressure of the new refrigerant R410A even when refrigerant leaks, its concentration is 1.6 times higher than conventional refrigerant does not exceed the marginal level. (R22). The refrigerating o

Summary of the content on the page No. 10

FILE NO. SVM-10020 Table 3-2-1 Thicknesses of annealed copper pipes Thickness in. (mm) Nominal diameter (in.) Outer diameter (mm) R410A R22 1/4 6.35 0.0315 (0.80) 0.0315 (0.80) 0.0315 (0.80) 3/8 9.52 0.0315 (0.80) 0.0315 (0.80) 0.0315 (0.80) 1/2 12.70 2. Joints For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants. a) Flare Joints Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter

Summary of the content on the page No. 11

FILE NO. SVM-10020 d) Flare Processing Make certain that a clamp bar and copper pipe have been cleaned. ØD By means of the clamp bar, perform the flare A processing correctly. Use either a flare tool for R410A or conven- tional flare tool. Flare processing dimensions differ according to the type of flare tool. When using a con- ventional flare tool, be sure to secure “dimen- sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions Table 3-2-3 Dimensions related to

Summary of the content on the page No. 12

43˚ to 45˚ FILE NO. SVM-10020 Table 3-2-6 Flare and flare nut dimensions for R22 Dimension in. (mm) Nominal Outer diameter Thic kness Flare nut width diameter (mm) in. (mm) in. (mm) A B C D in. 1/4 6.35 0.0315 (0.8) 0.354 (9.0) 0.362 (9.2) 0.256 (6.5) 0.669 (17) 0.512 (13) 3/8 9.52 0.0315 (0.8) 0.512 (13.0) 0.531 (13.5) 0.382 (9.7) 0.787 (20) 0.866 (22) 1/2 12.70 0.0315 (0.8) 0.630 (16.0) 0.508 (12.9) 0.945 (24) 0.638 (16.2) 0.787 (20) B A

Summary of the content on the page No. 13

FILE NO. SVM-10020 3-3. Tools 3-3-1. Required Tools The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For ∅ 1/2 Ø12.7 copper pipe) of the refrigerant piping are lengthened. The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, c

Summary of the content on the page No. 14

FILE NO. SVM-10020 3-4. Recharging of Refrigerant When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps. Recover the refrigerant, and check no refrigerant remains in the equipment. When the compound gauge’s pointer has indicated - 147 Psi (–0.1 Mpa) or - 29.9 inHg (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump's power switch. Connect the charge hose to packed valve service po

Summary of the content on the page No. 15

FILE NO. SVM-10020 1. Be sure to make setting so that liquid can be charged. 2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down. It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon. [ Cylinder with siphon ] [ Cylinder wi

Summary of the content on the page No. 16

FILE NO. SVM-10020 2. Characteristics required for flux 3-5-3. Brazing • Activated temperature of flux coincides with the As brazing work requires sophisticated techniques, brazing temperature. experiences based upon a theoretical knowledge, it must be performed by a person qualified. • Due to a wide effective temperature range, flux is hard to carbonize. In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to • It is easy to remove slag after br

Summary of the content on the page No. 17

2-9/16(65) 2-9/16(65) FILE NO. SVM-10020 4. CONSTRUCTION VIEWS 4-1. Indoor Unit Unit : Inch (mm) 41-5/16(1050) Heat exchanger Grille Inlet Air inlet Air Þ lter 8-15/16(228) Front panel Knockout for leftward Knockout for rightward piping piping 1-15/16(50) 1-15/16(50) Air outlet 3-1/16(78) 2-13/16(72) 2-13/16(72) 3-1/16(78) Knockout for bottom leftward piping Knockout for bottom rightward piping Installation plate hanger 2-3/16(56) 3/4(19) Wireless remote controller 10.9"(278) 7.9"(200) 8.7"(22

Summary of the content on the page No. 18

FILE NO. SVM-10020 4-2. Outdoor Unit Unit : Inch (mm) 4-1/4 (108) 4-15/16 (125) 1 ( 25) Water Drain Outlet A 23-5/8 (600) 1-31/32 (50) R19/32 1-27/64 (36) (R15) 1/4-Hole ( 6)-Hole R19/32 (R15) 1-27/64 (36) R7/32 7/16x9/16 Oval-Hole (R5.5) 1-31/32 (50) ( 11x14) Oval Hole 1/4 Hole 23-5/8 (600) ( 6) Hole B Detail-B (Front Leg) Detail-A (Rear Leg) WIRE GUARD 17-5/32 ( 436) COVER PACKED VALVE View Z 11-7/16 (290) 3-17/32 (90) 23-5/8 (600) 13-1/2 (342) 3-17/32 (90) 2-23/32 (69) Liquid side

Summary of the content on the page No. 19

FILE NO. SVM-10020 5. WIRING DIAGRAM COMPRESSOR CN300 RED P04 BLK 1 1 3 3 WHI P05 WHI 2 2 2 2 CM Q200~205 Q300~305 FM BLK P06 RED 3 3 1 1 IGBT MOS-FET P.C.BOARD R221 R321 FAN MOTOR P25 (MCC-5009) YEL P24 6 6 R220 R320 5 5 P23 4 4 YEL P22 3 3 PMV CN700 R219 R319 P21 2 2 BRW 1 1 P20 PULSE MOTOR VALVE F03 P35 L03 C13 FUSE L01 VARISTOR YEL T3.15A 3 3 AC250V 2 P34 DB01 CN603 1 1 TS (SUCTION PIPE SURGE TEMP. SENSOR) ABSORBER C12 C14 2 2 CN602 1 1 PO

Summary of the content on the page No. 20

FILE NO. SVM-10020 6. SPECIFICATIONS OF ELECTRICAL PARTS 6-1. Indoor Unit Type Specifications No. Parts name Fan motor 15LKV-UL, 17LKV-UL 1 ICF-340U30-2 DC340V, 30W (for indoor) 22LKV-UL 2 Room temp. sensor (TA-sensor) ( - ) 10kW at 25°C 3 Heat exchanger temp. sensor (TC-sensor) ( - ) 10kW at 25°C 4 Louver motor MP24Z3T Output (Rated) 1W, 16 poles, DC12V 6-2. Outdoor Unit No. Parts name Model name Rating 1 Reactor CH-57 L = 10mH, 16A ICF-340UA40-2 2 Outdoor fa


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