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SINUMERIK 840C
SIMODRIVE 611-D
Installation Guide 09.2001 Edition
Installation Instructions
Service Documentation
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SINUMERIK 840C SIMODRIVE 611-D Installation Instructions Installation Guide SINUMERIK 840C/CE Control SIMODRIVE 611-D Drive Standard/Export Version Software Version Software Version 1.x 2.x 3.x 1.x 4.x 2.x 5.x 3.x 6.x 4.x 09.2001 Edition
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® SINUMERIK documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the ”Remarks” column. Status code in ”Remarks” column: A . . . New documentation. B . . . Unrevised reprint with new Order No. C . . . Revised edition with new status. If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page. Edition Order No. Remark
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Preliminary Remarks a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a
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a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a
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Prerequisites and Visual Inspection 1 General Reset and Standard Start-up 2 PLC Installation 3 4 MMC Area Diagnosis Machine Data Dialog (MDD - as from SW 3) 5 NC Machine Data (NC MD), NC Setting Data (NC SD) 6 Drive Machine Data (SIMODRIVE Drive MD) 7 PLC Machine Data (PLC MD) 8 Drive Servo Start-Up Application (as from SW 3) 9 Axis and Spindle Installation 10 Data Backup/CPU Replacement 11 Functional Descriptions 12 Index 13
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Contents 1 Prerequisites and Visual Inspection . . . . . . . . . . . . . . . . . . . . . . 1–1 1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1 1.2 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1 1.2.1 Information on module handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2 1.2.2 Grounding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3 1.2.3 Pos
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4 MMC Area Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1 4.1 General notes/Overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1 4.1.1 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1 4.1.2 Simplified switchover between languages (as from SW 5) . . . . . . . . . 4–2 4.1.3 Printing screen hardcopies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3 4.1.4 Selection of the Diagnosis
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5.3 PLC configuration and PLC machine data (as from SW 3) . . . . . . . . 5–18 5.3.1 PLC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–18 5.3.2 PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20 5.4 Drive configuration and drive machine data (as from SW 3) . . . . . . . 5–22 5.4.1 Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–22 5.4.2 Drive machine data for axes
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6.6.6 Channel-specific MD bits 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–155 6.7 Axis-specific MD 2 (axial data 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6–158 6.7.1 Axis-specific MD bits 2 (axial bits 2) . . . . . . . . . . . . . . . . . . . . . . . . 6–180 6.8 MDs for multi-channel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–195 6.9 MDs for parameter set switchover . . . . . . . . . . . . . . . . . . . . . . . . . 6–196 6.9.1 MDs for col
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9.3 Function generator (axis and spindle - as from SW 3) . . . . . . . . . . . 9–23 9.3.1 Function generator (axis and spindle) - signal parameters (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–24 9.3.2 Additional information (notes) on measurement and signal parameters (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–25 9.3.3 Signal waveforms of function generator (SW 3) . . . . . . . . . . . . . . . . 9–26 9.4 Mixed I/O
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10.5 Spindle installation, spindle functions . . . . . . . . . . . . . . . . . . . . . . . 10–49 10.5.1 Open-loop control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–51 10.5.2 Oscillation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–54 10.5.3 Positioning mode, M19, M19 through several revolutions . . . . . . . . . 10–54 10.5.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–54
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12.6 Coordinate transformation 6FC5 150-0AD04-0AA0 . . . . . . . . . . . 12–18 12.6.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–18 12.6.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–19 12.6.3 The transformation data set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–20 12.6.3.1 Definition of machine data for coordinate transformation . . . . . . . . . . 12–21 12.6.4 Transformation
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12.10 FIFO/predecoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–71 12.10.1 Rapid block change using FIFO function (up to SW 2 only) . . . . . . . . 12–71 12.10.2 Control of predecoding (SW 5 and higher) . . . . . . . . . . . . . . . . . . . 12–73 12.10.2.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–73 12.11 Absolute encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–74 12.11.1 SIPOS a
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12.15 Switchover measuring system 1 or 2 (SW 2 and higher) . . . . . . . 12–116 12.15.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–116 12.15.2 Feed axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–116 12.15.3 Measuring circuit monitoring and alarm processing . . . . . . . . . . . . . 12–117 12.15.4 C axes to spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–117 12.16 Quad
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12.18.13 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–156 12.18.13.1 Brief start-up of a GI grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–156 12.18.13.2 Full start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–157 Set position control sampling times . . . . . . . . . . . . . . . . . . . . . . . . 12–158 Drift and tacho compensation . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12.20.4.4 DC link undervoltage monitoring in 611D . . . . . . . . . . . . . . . . . . . . 12–217 12.20.5 DC link buffering and monitoring of generator minimum speed limit . . 12–218 12.20.5.1 DC link buffering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–218 12.20.5.2 Monitoring for generator minimum speed limit . . . . . . . . . . . . . . . . . 12–219 12.20.5.3 Communications/control failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–219 12.20.5.4 8
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12.26 BERO interface (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . . 12–269 12.27 Parameter set switchover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–270 12.27.1 Parameter set switchover (up to SW 3) . . . . . . . . . . . . . . . . . . . . . 12–270 Axis parameter sets (NCK/SERVO) . . . . . . . . . . . . . . . . . . . . . . . . 12–270 Spindle parameter sets (NCK/SERVO) . . . . . . . . . . . . . . . . . . . . . . 12–271 FDD parameter sets (611D) . . . . . . . .
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12.32.14 Example on a double-slide turning machine . . . . . . . . . . . . . . . . . . . 12–324 12.32.15 Collision monitoring (as from SW 6.3) . . . . . . . . . . . . . . . . . . . . . . . 12–329 12.32.15.1 Additive protection zone adjustment via setting data . . . . . . . . . . . . . 12–329 12.32.15.2 Collision monitoring without reduction zone . . . . . . . . . . . . . . . . . . . 12–329 12.32.15.3 Automatic protection zone adjustment for tool types > = 20 (as from SW 6.3) . . . . . . . . . .
