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Epsilon EP Drive
Installation Manual
P/N 400518-01
Revision: A1
Date: December 15, 2006
© Control Techniques Americas LLC, 2006
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Epsilon EP Drive Installation Manual Information furnished by Control Techniques Americas LLC (Control Techniques) is believed to be accurate and reliable. However, no responsibility is assumed by Control Techniques for its use. Control Techniques reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Control Techniques also assumes no responsibility for any errors that may appear in this document. Information
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© Control Techniques Americas LLC, 2006 Part Number: 400518-01 Revision: A1 Date: December 2006 Printed in United States of America Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Control Techniques Americas LLC. Control Techniques Americas LLC a division of EMERSON Co. Control Techniques Americas LLC is no
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Safety Information Safety Precautions This product is intended for professional incorporation into a complete system by qualified persons. If you install the product incorrectly, it may present a safety hazard. The product and system may use high voltages and currents, carry a high level of stored electrical energy, or are used to control mechanical equipment that can cause injury. You must give
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories “Caution” used without the safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage. For the purpose of this manual and product, “Note” indicates essential information about the product or the respective part of the manual. Throughout this manual, the word “drive” refers to an Epsilon EP drive. General warning Failure to follow safe inst
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Underwriters Laboratories Listed LISTED 51Y8 IND. CONT. EQ. File E 58592 Sec.5 The Epsilon Digital Servo Drives are marked with the “UL Listed” label after passing a rigorous set of design and testing criteria developed by UL (UL508C). This label indicates that UL certifies this product to be safe when installed according to the installation guidelines and used within the product specifications.
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Drive Overload Protection Solid state motor overload protection is provided in each model at no more than 115% of rated FLA. This overload protection is based on maximum continuous output current capacity. It will allow up to 200 percent of drive FLA to be delivered for the amount of time determined by the following chart. Drive Output Current vs. Time graph 60 50 40 30 20 10 0 100 125 150 175 2
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories CE Declaration of Conformity The Epsilon Digital Servo Drives are marked with the “Conformite Europeenne Mark” (CE mark) after passing a rigorous set of design and testing criteria. This label indicates that this product meets safety and noise immunity and emissions (EMC) standards when installed according to the installation guidelines and used within the product specifications. Declaration of
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories viii
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Table of Contents Reference Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Safety Information iii Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Qualified Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Enclosure . . . . . . . . . . . . . .
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Motor Feedback Wiring (J6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Motor Brake Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Input/Output and Drive Enable Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Analog Command Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Product Overview Epsilon EP Drive The Epsilon EP drive is a stand-alone, fully digital brushless servo drive designed and built to reliably provide high performance and flexibility without sacrificing ease of use. The use of State-Space algorithms make tuning very simple and forgiving. The drives are designed to operate with up to a 10:1 inertia mismatch right out of the box. Higher (50:1 and m
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Epsilon EP drives are rated at 240 Vac input voltage and can operate with an input voltage from 20 to 264 Vac. The EP drives are available in three current ratings. Drive Model Continuous Power Rating Continuous Current Peak Current Epsilon EP202 670 W 2.2 A RMS 4.4 A RMS Epsilon EP204 1140 W 4.0 A RMS 8.0 A RMS Epsilon EP206 1610 W 6.5 A RMS 13.0 A RMS 2
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Installation Installation of the Epsilon EP drive is completed by following a simple step-by-step process. The Epsilon EP installation begins by mounting the drive to a metal mounting panel. Next, the high power connections are made to the drive, then the low power connections are made. Step 1: Basic Installation and Panel Layout, page 3 Step 2: Mechanical Installation, page 7 Step 3: High Pow
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Bringing components into direct contact cannot always be achieved. In these situations a conductor must be relied upon to provide a low impedance path between components. Remember a flat braided wire has lower impedance than a round wire of a large gauge rating. A low impedance connection should exist between the following components, but not limited to: • Enclosure and mounting plate • Enclosur
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories • You should consider future troubleshooting and repair when installing all wiring. All wiring should be either color coded and/or tagged with industrial wire tabs. • As a general rule, the minimum cable bend radius is ten times the cable outer diameter. • All wiring and cables, stationary and moving, must be protected from abrasion. • Ground wires should not be shared or "daisy-chained" with oth
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories Cable to Enclosure Shielding Shielded motor, feedback, serial communications and external encoder cables were used for compliance testing and are necessary to meet the EMC requirements. Each cable shield was grounded at the enclosure wall by the type of grommet described earlier and shown in the following figure. Outside Enclosure Inside Enclosure O-Ring seals against outside of enclosure to me
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories AC Line Filters The AC line filters are necessary to comply with EMC emission and immunity standards. The drive was tested with the filters presented in the table below and recommended by Control Techniques. Epsilon EP Schaffner Part # Control Techniques Part # Rating FN2070-10/06 960307-01 10 A, 240 V, 1 Ø EP202, EP204 FS5278-16/08 960305-01 16 A, 240 V, 1 Ø EP206 FS5278-16/08 960305-01 The fol
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Options and Safety Information Product Overview Installation Diagnostics Specification Accessories The following table applies to the "A" dimension as shown in figure 4 below for the base and indexing drives. Drive Model Dimension "A" Minimum Panel Width -B or -I only inches [mm] inches [mm] EP202 2.11 [53.59] 2.90 [74] EP204 2.11 [53.59] 2.90 [74] EP206 2.82 [71.63] 3.60 [91] “A” 5.94 2.11 [150.88] [53.59] 5.22 1.20 [132.59] [30.48] 0.45 (4X)Ø.219 [23.4] [5.56] .200 [5.08] 8.099 [205.72] 7.70
