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CS150U48V3
Installation & Operation Manual
K01-1504801-00
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TABLE OF CONTENTS 1 Product introduction.............................................................................................................. 3 1.1 General Description...................................................................................................................... 3 2 Important Safety Notes ......................................................................................................... 3 2.1 Electrical Warnings...............................................
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TABLE OF TABLES Table 1: Battery Heater Specifications .............................................................................................. 11 Table 2: Block Diagram Descriptions ................................................................................................ 11 Table 3: AC Line Cord....................................................................................................................... 12 Table 4: Conduit Wires.............................................
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1 PRODUCT INTRODUCTION 1.1 General Description The CS150U48V3 battery backup unit is designed to serve up to two MDU ONTs (Optical Network Terminal for Multi-Dwelling Use) and can be installed indoors or outdoors. Generally, the product includes the following features: • Universal input voltage 100 - 240V • Up to 150W power output (48VDC) • Microprocessor-based intelligent control • Two battery strings (4 or 8 batteries) plus two sets of outputs provide four backup options to meet customers
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2.2 Battery Warnings • Danger of explosion if battery is incorrectly connected or replaced. • Worn-out or damaged batteries are considered environmentally unsafe. Always recycle used batteries or dispose of the batteries in accordance with all federal, state and local regulations. • Do not open or mutilate batteries. Any gel or liquid emissions from the sealed lead-acid (SLA) battery contain sulfuric acid, which is harmful to the skin and eyes. Emissions are electrically conductive and corros
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DO NOT USE FOR MEDICAL OR LIFE SUPPORT EQUIPMENT OR OTHER HIGH RISK ACTIVITIES. CyberPower does not sell the PRODUCT for use in high-risk activities. The PRODUCT is not designed or intended for use in hazardous environments requiring fail-safe performance, including the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, weapons systems, life support or medical applications or for use in any circumstance in which the failure of the PRODUCT cou
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3 DIMENSIONS 17.14 inch (435.4 mm) 15.30 inch (388.6 mm) 16 inch (406.4 mm) Figure 1: Dimensions (Front View) 9.06 inch (230.1 mm) Figure 2: Dimensions (Side View) © 2010 CyberPower Systems (USA), Inc. All Trademarks are property of their owners. Page: 6 of 17 7.09 inch (180.1 mm) 5.79 inch (147.1 mm) 15.04 inch (382 mm) 15.75 inch (400.1 mm) 15.75 inch (400.1 mm)
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4 INSTALLATION 4.1 Overview 2 4 1 3 5 8 6 12 7 10 1. Internal AC power wiring inlet 9 2. Alarm Silence and Cold Start button 3. LED Indicators (AC/DC MODE, BATTERY 6 MISSING 1, BATTERY MISSING 2, DC OUTPUT) 11 4. DC Output and Telemetry receptacles Figure 3: Unit Overview (Front) 5. Battery wiring harness plug-in 6. Door clasp 7. Door padlock hasp 8. Door ground and bonding stud 9. Battery tray mounting screw 10. Battery tray 11. Customer option ground stud 13 12. Wire management bracket 13.
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4.2 Unpacking Inspect the Battery Backup Unit upon receipt. The box should contain the following: • Battery Backup Power Supply Unit x 1 • Battery Shelves x 2 – Battery Tray x 2 – Battery Tray Clamp x 2 – M4 x 8 Truss head Screws x 8 (secure clamp to shelf) – M4 x 8 Truss head Screws x 4 (secure shelf to enclosure) • Accessory Pack – Terminal Connectors x 2 – Cable Ties x 6 – Battery Terminal Jumper x 6 – Battery Wire Harness Assemblies x 2 – User’s Manual x 1
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4.4 Installation 4.4.1 Wall Mounting the UPS 1. Remove the UPS from the carton. 2. Get the wall mount kit. 3. Use the nuts included in the kit. Wall Mount Bracket Post Attach both wall mount brackets to the threaded posts on the back side of the UPS enclosure as shown on Poll Mount Bracket Post the right. 4. Reference the Wall Mount Chart (scaled-down) in Appendix I to mark the four mounting hole locations. 5. Pre-drill the marked hole locations Figure 7: Wall Mount Kit to a suitable s
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4.5 Installing the Battery Trays (Battery Replacement) The batteries must be installed and wired to the battery tray prior to installing inside the UPS enclosure. 1. Slide the battery tray out of the UPS. 2. Get the new batteries and install batteries onto the battery tray as shown below. Battery Jumpers Secure harness Wire Strain Relief with cable ties Wire Harness (Vo+) Wire Harness (Vo-) Battery tray mounting hole Figure 10: Battery Wiring 3. Install the battery clamp using the (4) scr
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4.6 Battery Heater - BTH-150-8X (Optional) Heater Input Voltage (AC) 110V/60Hz Wattage 120W Line Cord Thermostat OPEN 15˚C CLOSE 5˚C 3 4 4 3 Thermal Fuse 84˚C 2 1 Mat Mounted Thermostat OPEN 50˚C CLOSE 35˚C Table 1: Battery Heater Specifications Figure 12: Block Diagram of Battery Heater Note: Make sure that the input voltage for the battery heater is 110V. DESCRIPTION: Location Device Function 1 Power Connector AC Input 2
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4.7.2 Outdoor Power Cord Selection 1. If an outdoor AC Line cord is selected to connect the unit to AC wall outlet, be sure that the selection criterion in the following table are fully complied. Cord Rating Wire (AWG) Outdoor Use Attachment Plug Flexible Cord Type Three conductors, Check Use cord type with SP-2, SPE-2, SPT-2, 15A, 125V (NEMA NISP-2, NISPE-2, current rating 10A, specifications of the suffix "W", "W-A" 5-15P) or 15A, 250V NISPT-2, SP-3, SPE-3, VW-1, 10
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4.8 ONT Alarm Connections 1. Route the 7-wire cable back from the ONT enclosure to the UPS. 2. Remove any convenient 3/4” knock-out of the UPS enclosure. 3. Install a strain relief in the knock-out hole. 4. Route the power cable up through the strain relief. 5. Trim the cable to the desired length and strip back approximately 2” of the jacket. 6. Using a jeweler’s standard blade screwdriver, attach the wires to the connector referencing the ONT pin-out information. 7. Tighten the strain relief
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5.2 Controls and Operational LEDs Four status LEDs are displayed on the front panel of the UPS. The operation of the UPS can be assessed using these LEDs. Indicator Color Condition Press and hold the button for 1 second to silence the audible alarm for 24 hours. Press and hold the button for 10 seconds to shut down the output voltage. The UPS will Alarm Silence Button Black restart after 15 seconds. Note: The second function can be utilized to reset an output if it has been shut-down due
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5.3 Alarms There are audible and visual alarm signals to alert the customer to abnormal and/or service affecting conditions present in the UPS. Condition Status LED Alarm Interface Description AC/DC Mode “ON Batt” No Audible Normal LED is signal in low Condition normal Alarm GREEN state AC/DC Mode Beeps twice “ON Batt” AC input failure; Battery is On Battery LED is every 5 signal in open supplying the power ORANGE seconds state When the battery is nearly “Low Batt” Beeps twice depleted,
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6 SPECIFICATIONS Model Number CS150U48V3 Input: Rating Voltage/Frequency 100 - 240V / 50 - 60Hz Input Voltage Range 90 - 264Vac Frequency Range 47 - 63Hz P.F. > 0.9 at Rating Voltage and Max Load Output: Output Power Continuous 150W Output Power Max 170W, 10sec Max. Output Voltage Range 42V - 58Vdc Output Current (max Load) 3.1A Nominal Ripple < 30mVrms Noise < 120mVp-p Efficiency > 85% at Rating Voltage and Max Load 7-Pin communication signals connector Output Connection (DEC
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APPENDIX I - Wall Mount Chart 16 inch (406.4 mm) Recommended Screw Dimensions M8 x 25L or 3/8” x 1”L © 2010 CyberPower Systems (USA), Inc. All Trademarks are property of their owners. Page: 17 of 17 7.09 inch (180 mm)
