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Drawer Warmers
Electric
500-1D
500-1DN
Models:
500-1D, 1DN
500-2D, 2DN
500-3D, 3DN
500-2D
500-2DN
• Installat I on
500-3D
• o perat I on
500-3DN
• Ma I ntenance
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
MN-29742 (R e v. 1) • 04/13
p r i n t e d i n u . s . a .
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Delivery ............................................................................. 1 Sanitation Unpacking ........................................................................ 1 Sanitation/Food Safety ............................................. 12 Safety Procedures and Precautions ................................. 2 Internal Food Product Temperatures ........................ 12 Installation Service Installation Requirements ........................................... 3 Thermostat Accura
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® DELIVEry uNpAcKINg 1. Carefully remove the This Alto-Shaam appliance has been appliance from the thoroughly tested and inspected to ensure only carton or crate. the highest quality unit is provided. upon receipt, check for any possible shipping damage NOTE: Do not discard the and report it at once to the delivering carrier. carton and other See Transportation Damage and Claims section packaging material located in this manual. until you have This appliance, complete with una
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SAfETy prOcEDurES AND prEcAuTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold safe operation of electrically and/or gas energized or process foods for the purpose of human equipment. In accordance with generally accepted consumption. No other use for this appliance is product safety labeling guidelines for potential authorized or recommended. hazards, the following signal words and symbols 2. This appliance is intended for use in comme
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INSTALLATION DANgEr cAuTION IMPROPER INSTALLATION, METAL PARTS OF THIS EQUIPMENT ALTERATION, ADJUSTMENT, BECOME EXTREMELY HOT WHEN SERVICE, OR MAINTENANCE COULD IN OPERATION. TO AVOID BURNS, RESULT IN SEVERE INJURY, DEATH, ALWAYS USE HAND PROTECTION OR CAUSE PROPERTY DAMAGE. WHEN OPERATING THIS APPLIANCE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. DANgEr DO NOT store or use gasoline or other fl ammable va
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INSTALLATION SITE INSTALLATION 500-1D, 500-2D, 500-3D 12-5/16" (312mm) Electrical Connection 24-5/8" (624mm) 43-3/8" (1101mm) Cord Length: 120V - 5' (1524mm) 208-240V - 8' (2438mm) 230V - 8' (2438mm) 6-3/4" (171mm) FOR 4-7/8" (121mm) LEG STAND OR 5" (127mm) FOR CASTER STAND ASSEMBLY CASTER STAND ASSEMBLY WITH 3" (76mm) CASTERS cuTOuT DIMENSIONS (for units with built in trim ) Add 3/4" (19mm) to unit height and 1-1/2" (38mm) to unit width OpTIONS & AccESSOrIES Caster Stand Assembly Built-in
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INSTALLATION SITE INSTALLATION 500-1DN, 500-2DN, 500-3DN 8-5/16" (211mm) Electrical Connection 16-11/16" (423mm) 53-3/4" (1364mm) Cord Length: 120V - 5' (1524mm) 208-240V - 8' (2438mm) 230V - 8' (2438mm) 6-3/4" (171mm) FOR 4-7/8" (121mm) LEG STAND OR 5" (127mm) FOR CASTER STAND ASSEMBLY CASTER STAND ASSEMBLY WITH 3" (76mm) CASTERS cuTOuT DIMENSIONS (for units with built in trim ) Add 3/4" (19mm) to unit height and 1-1/2" (38mm) to unit width OpTIONS & AccESSOrIES Caster Stand Assembly Bui
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INSTALLATION ELEcTrIcAL 1. An identification tag is permanently mounted on the cabinet. cAuTION 2. Plug cabinet into a properly grounded receptacle THIS SECTION IS PROVIDED FOR THE ASSISTANCE ONLY, positioning the unit so the power supply OF QUALIFIED SERVICE TECHNICIANS ONLY AND cord is easily accessible in case of an emergency. IS NOT INTENDED FOR USE BY UNTRAINED OR Arcing will occur when connecting or UNAUTHORIZED SERVICE PERSONNEL. disconnecting the unit unless all controls are in
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INSTALLATION uSEr SAfETy INfOrMATION fOOD prODucT TIpS This appliance is intended for use in commercial establishments where all operators are familiar with bread and rolls the purpose, limitations, and associated hazards of Breads and rolls are traditionally difficult to this appliance. Operating instructions and warnings hold for prolonged periods due to the very low must be read and understood by all operators moisture content of these products. For best and users. results and lo
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OpErATION OpErATINg INSTrucTIONS 1. pr EhEAT AT 200°f (93°c) fOr 30 MINuTES 5. Check to make certain the cabinet drawer is securely bEfOrE LOADINg fOOD. closed, and using the Up and Down Arrow Keys, set the temperature to 160°F (71°C). Push power switch to “O N” position. The unit will begin operating at the previous set temperature. THIS WILL NOT NECESSARILY BE THE FINAL SETTING. 2. Press the Up or Down Arrow Keys to 200°F (93°C). Pressing and releasing the Arrow Keys will increase
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OpErATION gENErAL hOLDINg guIDELINES Chefs, cooks and other specialized food service hOLDINg TEMpErATurE rANgE personnel employ varied methods of cooking. Proper MEAT fAhrENhEIT cELSIuS holding temperatures for a specific food product BEEF ROAST — Rare 130°F 54°C must be based on the moisture content of the BEEF ROAST — Med/Well Done 155°F 68°C product, product density, volume, and proper serving BEEF BRISKET 160° — 175°F 71° — 79°C temperatures. Safe holding temperatures must also CORN
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S E S S H D R S A E U P P R A L B E cArE AND cLEANINg cLEANINg AND prEVENTATIVE MAINTENANcE prOTEcTINg STAINLESS STEEL SurfAcES cLEANINg AgENTS It is important to guard against corrosion use non-abrasive cleaning products designed for in the care of stainless steel use on stainless steel surfaces. Cleaning agents surfaces. Harsh, corrosive, must be chloride-free compounds and must not or inappropriate chemicals contain quaternary salts. Never use hydrochloric can completely destroy the
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cArE AND cLEANINg The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. ThOrOughLy cLEAN DAILy: 1. Disconnect unit from power source, and let cool. 5. Wipe control panel, vents, handles, and gaskets thoroughly since these areas harbor food debris. 2. Remove, cover or wrap, and refrigerate food. 6. Interior can be wiped with a sanitizing solution 3
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SANITATION Food fl avor and aroma are usually so closely related The most accurate method of measuring safe temperatures that it is diffi cult, if not impossible, to separate them. of both hot and cold foods is by internal product There is also an important, inseparable relationship temperature. A quality thermometer is an eff ective tool for between cleanliness and food fl avor. Cleanliness, top this purpose, and should be routinely used on all products operating effi ciency, and appearance of
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SANITATION ThErMOSTAT AccurAcy The electronic thermostat is a precise instrument and is designed to offer trouble free service. If DANgEr you suspect the temperature inside the holding compartment does not match the temperature DIScONNEcT uNIT frOM indicated on the digital display, follow the instructions listed below. pOwEr SOurcE bEfOrE 1. Check to make certain the unit voltage matches cLEANINg Or SErVIcINg. the power source. A power source less than that required to operate th
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INSTALLATION TrOubLE ShOOTINg - ELEcTrONIc cONTrOL code Description possible cause Cavity air sensor reading < 5°F. Verify sensor integrity. E-10 cavity air sensor shorted See sensor test instructions below. Cavity air sensor reading > 517°F. Verify sensor integrity. E-11 cavity air sensor open See sensor test instructions below. product probe is shorted Product probe reading < 5°F. Verify sensor integrity. E-20 Oven will cook in time only See sensor test instructions below. product probe is
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SErVIcE SErVIcE VIEw - ExTErIOr 500-2D Shown 23 1 4 6 5 27 24 25 26 7 8 23 9 22 10 21 11 12 13 14 20 19 15 18 16 17 Part numbers and drawings are subject to change without notice. MN-29742 • Rev. 1 (04/13) • Drawer Warmer Installation/Operation/Service Manual • 15
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SErVIcE SErVIcE VIEw - ExTErIOr pArTS LIST MODEL > 500-1D 500-2D 500-3D ITEM DEScrIpTION pArT NO. QTy pArT NO. QTy pArT NO. QTy 1 TOP COVER 1012473 1 1012473 1 1012473 1 2 REAR TRIM 1012665 1 1012674 1 1012446 1 3 RIVET, BLIND, #44, S/S 28 RI-2100 24 RI-2100 28 RI-2100 30 4 GASKET ADHESIVE 0.125 x 0.375 [lin ft] GS-23622 8 GS-23622 8 GS-23622 8 5 BUSHING, STRAIGHT, STRAIN RELIEF BU-3964 1 BU-3964 1 BU-3964 1 6 CORDSET, 120V - 5' (1524mm) CD-3232 1 CD-3232 1 CD-3232 1 CORDSET, 208-240V - 8' (2438
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SErVIcE SErVIcE VIEw - DrAwEr ASSEMbLy (5013915) 500-D 1 2 3 13 4 5 6 7 12 8 9 Item #9 must be ordered 10 when installing item #10 11 Part numbers and drawings are subject to change without notice. ITEM DEScrIpTION pArT NO. QTy 1 WASHER, 1/4" LOCK WS-2294 2 2 NUT 1/4-20 NC ACORN #18-8 S/S NU-2187 2 3 PAN SUPPORT, DRAWER WARMER 5013916 1 4 BEARING, DRAWER WARMER BG-24890 2 5 SCREW, 1/4-20 x 1-1/8" FLAT HD SC-25018 2 6 STUD, SHOULDER, SHORT, S/S ST-2546 4 7 DRAWER FRAME 1012476 1 8 STUD, S/S PIV
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SErVIcE SErVIcE VIEw - ExTErIOr 500-1DN Shown 1 2 4 5 6 3 29 28 7 27 8 26 25 9 24 11 10 23 12 13 14 15 16 22 17 20 21 19 18 Part numbers and drawings are subject to change without notice. MN-29742 • Rev. 1 (04/13) • Drawer Warmer Installation/Operation/Service Manual • 18
