Summary of the content on the page No. 1
TECHNICAL DATA
&
FILE NO.
SERVICE MANUAL
XS4232 / C4232, CL4232
TS4232 / C4232, CL4232
SPLIT SYSTEM AIR CONDITIONER
INDOOR MODEL No. PRODUCT CODE No. OUTDOOR MODEL No. PRODUCT CODE No.
C4232 854 016 12
XS4232 854 016 10
CL4232 854 016 11
C4232 854 016 12
TS4232 854 016 09
CL4232 854 016 11
Indoor Unit Outdoor Unit
XS4232 C4232
CL4232
TS4232
85464869178000 REFERENCE NO. SM830078
Summary of the content on the page No. 2
Important When Installing Please Read Before Starting …………………………………………………………………… …In a Room This air conditioning system meets strict safety and operating Properly insulate any tubing run inside a room to prevent standards. As the installer or service person, it is an important “sweating” that can cause dripping and water damage to walls part of your job to install or service the system so it operates and floors. safely and efficiently. …In Moist or Uneven Locations For safe installation and tro
Summary of the content on the page No. 3
Table of Contents 1. OPERATING RANGE ....................................................................................... 5 2. SPECIFICATIONS ............................................................................................ 6 (1) Unit Specifications ...................................................................................... 6 (2) Major Component Specifications .............................................................. 10 (A) Indoor Unit ..............................
Summary of the content on the page No. 4
Introduction: Read Me First! This manual will help you understand and service the air conditioner. To help you find the information you need, we have divided it into 5 main sections. Each section is divided into chapters with charts, tables and explana- tions to help you find and repair problems. q Section 1: Specifications, tells you about the physical and electrical make up of the unit, as well as its heating and cooling capacities. Look in this section to find the correct values for componen
Summary of the content on the page No. 5
1. OPERATING RANGE XS4232, TS4232 / C4232 Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp. Maximum 95 °F DB / 71 °F WB 115 °F DB Minimum 67 °F DB / 57 °F WB 67 °F DB XS4232, TS4232 / CL4232 Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp. Maximum 95 °F DB / 71 °F WB 115 °F DB Minimum 67 °F DB / 57 °F WB 0 °F DB SM830078 – 5 –
Summary of the content on the page No. 6
2. SPECIFICATIONS (1) Unit Specifications MODEL No. Indoor Unit XS4232 Outdoor Unit C4232 POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling Capacity BTU / h 42,000 40,500 kW 12.32 11.88 Air circulation (Hi) cu.ft. / min. 980 880 Moisture removal (High) Pints / h 14.6 14.8 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range VAC 187 - 253 Running amperes* A 20.8 21.1 Max. running amperes** A 24.1 25.3 Power input W 4,230 4,120 Power factor % 88 94 S.E.E.R BTU / Wh 10
Summary of the content on the page No. 7
2. SPECIFICATIONS (1) Unit Specifications MODEL No. Indoor Unit XS4232 Outdoor Unit CL4232 POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling Capacity BTU / h 42,000 40,500 kW 12.32 11.88 Air circulation (Hi) cu.ft. / min. 980 880 Moisture removal (High) Pints / h 14.6 14.8 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range VAC 187 - 253 Running amperes* A 20.8 21.1 Max. running amperes** A 24.1 25.3 Power input W 4,230 4,120 Power factor % 88 94 S.E.E.R BTU / Wh 1
Summary of the content on the page No. 8
2. SPECIFICATIONS (1) Unit Specifications MODEL No. Indoor Unit TS4232 Outdoor Unit C4232 POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling Capacity BTU / h 42,000 40,500 kW 12.32 11.88 Air circulation (Hi) cu.ft. / min. 900 800 Moisture removal (High) Pints / h 14.8 14.6 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range VAC 187 - 253 Running amperes* A 20.6 21.0 Max. running amperes** A 21.4 22.7 Power input W 4,190 4,100 Power factor % 88 94 S.E.E.R BTU / Wh 10
Summary of the content on the page No. 9
2. SPECIFICATIONS (1) Unit Specifications MODEL No. Indoor Unit TS4232 Outdoor Unit CL4232 POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling Capacity BTU / h 42,000 40,500 kW 12.32 11.88 Air circulation (Hi) cu.ft. / min. 900 800 Moisture removal (High) Pints / h 14.8 14.6 ELECTRICAL RATINGS Voltage rating VAC 230 208 Available voltage range VAC 187 - 253 Running amperes* A 20.6 21.0 Max. running amperes** A 21.4 22.7 Power input W 4,190 4,100 Power factor % 88 94 S.E.E.R BTU / Wh 1
Summary of the content on the page No. 10
2. SPECIFICATIONS (2) Major Component Specifications (A) Indoor Unit MODEL No. XS4232 Source 230 - 208 V / 1 phase / 60 Hz Remote controller (Accessory) RCS - 5PS4U Controller P. C. B Ass'y CR - TS2432 Control circuit fuse 250 V, 3 A Switch Ass'y SW - X363GS Fan (Number … diameter) in. (mm) Turbo (1…19-9/32 (490)) Fan motor Model SFG6X - 61A3P Source 230 - 208 V / 1 phase / 60 Hz No. of pole … r.p.m. (230 V, High) rpm 6 … 560 Nominal output W 60 Coil resistance Ω BRW - WHT : 71.1 , ORG - YEL :
Summary of the content on the page No. 11
2. SPECIFICATIONS (2) Major Component Specifications (A) Indoor Unit MODEL No. TS4232 Source 230 - 208 V / 1 phase / 60 Hz Remote controller (Accessory) RCS - 5PS4U Controller P. C. B Ass'y CR - TS2432 Control circuit fuse 250 V, 3 A Switch Ass'y SW - X363GS Fan (Number … diameter) in. (mm) Centrifugal (4 ... 5-29/32(150)) Fan motor Model KFG4X - 101C6P Source 230 - 208 V / 1 phase / 60 Hz No. of pole … r.p.m. (230 V, High) rpm 1,015 Nominal output W 100 Coil resistance Ω BRW - WHT : 61.05 , OR
Summary of the content on the page No. 12
2. SPECIFICATIONS (2) Major Component Specifications (B) Outdoor Unit MODEL No. C4232 Source 230 - 208 V / 1 phase / 60 Hz Compressor Scroll (Hermetic) Model ZR47KC - PFV Source 230 - 208 V / 1 phase / 60 Hz Nominal output W 4,270 Compressor oil cc 1,240 Coil resistance (Ambient temperature 77 °F) Ω R - W : 0.475 , S - W : 1.850 Safety device Internal type Overload relay models — Operating temperature Open °F 320 ± 9 Close °F 189 ± 20 Operating ampere (at 77 °F) A — Run capacitor VAC, μF 400 V,
Summary of the content on the page No. 13
2. SPECIFICATIONS (2) Major Component Specifications (B) Outdoor Unit MODEL No. CL4232 Source 230 - 208 V / 1 phase / 60 Hz Controller P.C.B. Ass'y CR - CL2432 (Microprocessor) Control circuit fuse 250 V, 3 A Compressor Scroll (Hermetic) Model ZR47KC - PFV Source 230 - 208 V / 1 phase / 60 Hz Nominal output W 2,200 Compressor oil cc 1,240 Coil resistance (Ambient temperature 77 °F) Ω R – W : 0.475 , S – W : 1.850 Safety device Internal type Overload relay models — Operating temperature Open °F 3
Summary of the content on the page No. 14
2. SPECIFICATIONS (3) Other Component Specifications (A) Indoor Unit MODEL No. XS4232 Power Transformer ATR – I104A Rated Primary AC 220 V, 60 Hz Secondary 10.6 V, 0.93 A Capacity 9.85 VAC Coil resistance Ω WHT - WHT : 101 , BRN - BRN : 0.42 (Ambient temprature 77 °F) Thermistor cut off temperature °F266 Thermistor (Coil sensor) PBC - 41E - S36 Coil resistance kΩ 14 °F : 23.7 , 41 °F : 12.1 23 °F : 18.8 , 50 °F : 9.7 32 °F : 15.0 , 59 °F : 8.0 Thermistor (Room or coil sensor) KTEC - 35 - S6 Coil
Summary of the content on the page No. 15
2. SPECIFICATIONS (3) Other Component Specifications (A) Indoor Unit MODEL No. TS4232 Power Transformer ATR – I104A Rated Primary AC 220 V, 60 Hz Secondary 10.6 V, 0.93 A Capacity 9.85 VAC Coil resistance Ω WHT - WHT : 101 , BRN - BRN : 0.42 (Ambient temprature 77 °F) Thermistor cut off temperature °F266 Thermistor (Coil sensor) PBC - 41E - S36 Coil resistance kΩ 14 °F : 23.7 , 41 °F : 12.1 23 °F : 18.8 , 50 °F : 9.7 32 °F : 15.0 , 59 °F : 8.0 Thermistor (Room or coil sensor) KTEC - 35 - S6 Coil
Summary of the content on the page No. 16
2. SPECIFICATIONS (3) Other Component Specifications (B) Outdoor Unit MODEL No. C4232 Compressor Motor Magnetic Contactor FC - 2SUL Coil rated AC 240 V, 60 Hz Coil resistance (at 68 °F) Ω 350 ± 10 % Contact rated (Main) AC 240 V, 35 A Contact rated (Auxiliary) AC 240 V, 3 A Power Relay HH62S Coil rated AC 240 V, 60 Hz Coil resistance (at 77 °F) kΩ 17.2 Contact rated AC 220 V, 5 A Thermostat (Coil sensor) YTB - 4U305F Operating Temperature °F 79 ± 3 OFF + 3 75 ON – 1 Contact rated 200 to
Summary of the content on the page No. 17
2. SPECIFICATIONS (3) Other Component Specifications (B) Outdoor Unit MODEL No. CL4232 Compressor Motor Magnetic Contactor FC - 2SUL Coil rated AC 240 V, 60 Hz Coil resistance (at 68 °F) Ω 350 ± 10 % Contact rated (Main) AC 240 V, 35 A Contact rated (Auxiliary) AC 240 V, 3 A Power Relay HH62S Coil rated AC 240 V, 60 Hz Coil resistance (at 77 °F) kΩ 17.2 Contact rated AC 220 V, 5 A Power Transformer ATR - I35B Rated Primary AC 220 V, 60 Hz Secondary 14 V, 0.2 A Capacity 2.8 VAC Coil resistan
Summary of the content on the page No. 18
3. DIMENSIONAL DATA (1) Indoor Unit: XS4232 8-19/32 8-9/32 2-3/8 2-3/4 2-13/32 6-1/2 11-7/32 32-9/32 (Ceiling opening) 1-3/16 12-29/32 33-27/32 8-19/32 19-11/16 23-7/32 (Suspention bolt pitch) 4-29/32 13-15/32 19/32 1-7/8 8-9/32 • Remote controller (Accessory) Dimension : inch Air intake grille Air outlet Refrigerant liquid line (ø3/8") Refrigerant gas line (ø3/4") Drain connection Power supply entry For discharge duct Humidifier (option) mounting hole 2-13/32 23/32 Suspension bolt mounting 1813
Summary of the content on the page No. 19
3. DIMENSIONAL DATA (1) Indoor Unit: TS4232 6-3/32 7-31/32 12-7/32 11-1/32 3-3/8 5-3/4 5-9/16 11-1/32 4-3/4 3-5/32 Holes in the rear side (View from front) Hole for wall-through piping (View from front) 5-3/16 2-25/32 59-1/4 (Suspension bolt hole pitch) 1-3/8 61-7/32 26-3/8 10 10 Air outlet or more 62 or more 9-7/8 8-7/16 Front 9-7/8 (Service space) (Service space) Air intake 3-1/2 4-1/16 5-25/32 7-7/32 Dimension : inch • Remote controller (Accessory) Drain connection Drain connection for left s
Summary of the content on the page No. 20
3. DIMENSIONAL DATA (2) Outdoor Unit: C4232, CL4232 6-11/16 26 4-21/64 1-31/32 1-31/32 37 Dimension : inch Hole for anchor bolt (4-ø13) Refrigerant tube joint (narrow tube) Flare connection 3/8 in (9.52 mm) Refrigerant tube joint (wide tube) Flare connection 3/4 in (19.05 mm) Refrigerant tubing inlet Power supply inlet 1342_C_S SM830078 – 20 – 13-3/8 48-5/8 1-3/16 22-27/32 14-31/32 13/32 15-3/4 23-29/32
