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Model No. WESY49202
USER'S MANUAL
Serial No.
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above for reference.
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IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precau- tions before using the weight system. 1. Read all instructions in this manual and in 14. Keep your hands away from the assist the accompanying literature before using the upright when the assist arm is being used. weight system. Your hand could become pinched between the assist upright and the assist arm. 2. It is the responsibility of the owner to ensure that all users of the weight system
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BEFORE YOU BEGIN ® Thank you for selecting the versatile CLUB WEIDER questions, please call our Customer Service 16.6ST weight system. The 16.6ST weight system Department toll-free at 1-800-999-3756, Monday offers a selection of weight stations designed to devel- through Friday, 6 a.m. until 6 p.m. Mountain Time op every major muscle group of the body. Whether (excluding holidays). To help us assist you, please note your goal is to tone your body, build dramatic muscle the product model number a
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ASSEMBLY Before beginning assembly, carefully read the • As you assemble the weight system be sure that following information and instructions: all parts are oriented as shown in the drawings. • Place all parts of the weight system in a cleared • Tighten all parts as you assemble them, unless area and remove the packing materials; do not instructed to do otherwise. dispose of the packing materials until assembly is completed. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: • The
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2. Slide the Assist Upright (74) and the Leg 2 Press Upright (56) onto the indicated M8 x 27 65mm Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist 27 Upright and Leg Press Upright should be on the side shown. Hand tighten four M8 87 Nylon Locknuts (3) onto the Carriage Bolts. High Sides Do not tighten the Nylon Locknuts yet. of Brackets 91 74 Press two 50mm Square Inner Caps (27) into 56 the Leg Press Upright (56). Press a 50mm Square Inner Cap into the Assis
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4. Press a 50mm Square Inner Cap (27) into the 11 4 113 55 end of the Top Frame (55). Press a 45mm 44 Square Inner Cap (44) into each end of the 8 crossbar on the Top Frame. Press two 25mm 27 Inner Caps (113) into the top of the crossbar. 3 Attach the Top Frame (55) to the Assist Upright (74) and the Leg Press Upright (56) Crossbar 44 with two M8 x 70mm Bolts (11) and two M8 Nylon Locknuts (3). 3 Attach the Top Frame (55) to the Front 11 Upright (42) with two M8 x 70mm Bolts (11), two M8 Washer
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7. Press a Weight Tube Bumper (64) into the 7 end of the Short Weight Tube (108). Insert the Holes Weight Tube into the front stack of Weights (25). Be sure that the pin on the Weight 62 Tube is sitting in the pin groove in the top Weight. Lubricate the inside of the holes in a Top Weight (65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown. 65 Lubricate P
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9. Attach the upper ends of the Short Weight 9 61 61 Guides (73) to the Top Frame (55) with an M8 x 3 150mm Bolt (60), two 19.5mm Spacers (61), 3 55 and an M8 Nylon Locknut (3). 60 Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) in the same manner. 73 60 62 10. Locate and open the parts bag labeled “ARM ASSEMBLY.” Make sure there is a Bushing (98) in each side of the Stabilizer (5). Press three 50mm Square 10 27 95 Inner Capa (27) into the ends of the Leg Press Arm (96
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12. Press a 25mm Round Inner Cap (49) into one 12 44 49 of the Press Arms (46). Press a 45mm Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the 46 Press Frame (17) with two M8 x 60mm Bolts (22) and two M8 Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the same manner. 46 3 17 13. Identify the Right Arm (48) and the Left Arm 13 86 (47). Note the position of the welded bracket on each Arm. Arm identification is very 31 important for step 14. 50 47 8
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15. See the inset drawing. Attach the Military 15 32 Press Arm (84) to the Pivot Arm (101) with two M8 x 55mm Bolts (33) and two M8 Nylon 49 32 Locknuts (3). 49 Press two 38mm Square Inner Caps (32) into the Military Press Arm (84). Press two 25mm Round Inner Caps (49) into the Military Press 21 Arm. 84 101 Attach the Pivot Arm (101) to the Assist Upright (74) with an M10 x 80mm Bolt (67) 67 and an M10 Nylon Locknut (21). Do not over- tighten the Locknut; the Pivot Arm must 74 56 be able to pivo
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17. Attach the Left Pull-up Arm (75) and the Right 17 Pull-up Arm (77) to the Assist Upright (74) with two M8 x 70mm Bolts (11) and two M8 74 75 80 Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip 3 11 Arm (79) to the Assist Upright (74) with two 109 109 M8 x70mm Bolts (11) and two M8 Nylon 77 109 Locknuts (3). Wet the end of the Left Pull-up Arm (75) with 3 soapy water. Slide a Long Handgrip (80) onto 11 80 the Left Pull-up Arm. 78 109 Slide a Long Handgrip onto the Right Pul
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20. Wrap the High Cable (58) around a “V”-Pulley 20 (50). Attach the Pulley and a Long Cable Trap 86 (31) to the indicated bracket on the Front 31 Upright (42) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21). Be sure that 58 50 the Long Cable Trap is positioned to hold the Cable in place. Bracket 42 21 21. Route the High Cable (58) around the “V”- 21 Pulley (50) on the Left Arm (47). Be sure that the Cable is in the groove of the Pulley 31 86 50 and that the Long Cable Trap (31) is po
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24. See the inset drawing. Attach a 90mm Pulley 24 (15) and a Cable Trap (66) to the upper hole in a Long “U”-Bracket (57) with an M10 x 50mm 58 Bolt (12) and an M10 Nylon Locknut (21). Be sure that the Cable Trap is inside the Long 66 “U”-Bracket. Note: This may come pre- 15 assembled. 15 21 Route the High Cable (58) through the Long “U”-Bracket (57) and around the 90mm Pulley 12 58 57 (15) shown in the inset drawing. Be sure that the Cable is in the groove of the Pulley and that the Cable and
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27. Locate the Low Cable (23). Route the Low 27 Cable under a 90mm Pulley (15). Attach the Pulley to the M10 x 95mm Bolt (not shown) in the Press Frame (17) with an M10 Nylon 21 Locknut (21). Be sure that the end of the 15 Cable with the ball is on the indicated side 23 of the Press Frame and that the Cable is Ball between the Pulley and the crossbar on the Press Frame. 17 Crossbar 28. Remove the 90mm Pulley (15) from the lower 23 28 15 hole in the Front Upright (42). Wrap the Low Cable (23) aro
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31. Attach the end of the Low Cable (23) to the 31 Long “U”-Bracket (57) with an M8 Nylon Locknut (3) and an M8 Washer (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are 57 showing above the Nylon Locknut, as 3 shown in the inset drawing. 3 8 8 23 57 23 32. Attach the High Cable (58) to a Small “U”- 32 Bracket (71) with an M8 Washer (8) and an M8 Nylon Locknut (3). Do not completely tighten the Nylon Locknut. It shoul
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34. Wrap the Military Press Cable (72) around a 34 “V”-Pulley (50). Attach the Pulley to the Top Frame (55) with an M10 x 55mm Bolt (86) 55 and an M10 Nylon Locknut (21). 50 Wrap the Military Press Cable (72) around a 21 90mm Pulley (15). Attach the Pulley to the 86 indicated bracket on the Assist Arm (105) with 72 an M10 x 45mm Bolt (76) and an M10 Nylon Locknut (21). Be sure that the Cable is between the Pulley and the Assist Arm and that the Cable and Pulley move smoothly. 21 76 15 Bracket
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36. Slide an M8 Washer (8) onto an M8 x 75mm 36 Bolt (93). Insert the Bolt through the indicated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tight- en an M8 Nylon Locknut (3) onto the Bolt. 21 3 Wrap the Military Press Cable (72) around a 90mm Pulley (15). Attach the Pulley and a 9 Cable Trap (66) to the Pivot Arm (101) with the M10 x 95mm Bolt (88), an M10 Washer (9), and an M10 Nylon Locknut (21). Be sure 8 that the Pulley is on the side shown and 101 93 t
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38. Locate the Leg Press Cable (99). Attach the 38 end of the Leg Press Cable to the Long “U”- 3 Bracket (57) with an M8 Nylon Locknut (3) and an M8 Washer (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. 8 57 Wrap the Leg Press Cable (99) around a 90mm Pulley (15). Attach the Pulley to the Leg Press Upright (56) with the M10 x 95mm 99 Bolt (88), an M10 Washer (9), and an M10 56 Nylon Locknut
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40. Locate and open the parts bag labeled 40 “SEAT ASSEMBLY.” Insert an M6 x 60mm Carriage Bolt (92) through the center hole in a Seat Plate (37). 85 Attach the Seat Plate to the Rear Backrest (85) with two M6 x 16mm Screws (18). 56 Insert the M6 x 60mm Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56). Tighten an M6 Nylon Locknut (2) with an M6 Washer (10) onto the Carriage Bolt. Attach the top of the Rear Backrest (85) to the Leg Press Upright with an M6 x 65mm Screw
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43. Attach the Front Backrest (41) to the Front 43 42 Upright (42) with two M6 x 65mm Screws (43) and two M6 Washers (10). The Backrest must be oriented as shown. 41 10 43 Thick End 44. Press a 38mm Square Inner Cap (32) into the 44 Front Seat Frame (36). 13 Insert an M6 x 50mm Carriage Bolt (38) through the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 38 M6 x 16mm Screws (18). 37 32 Insert the M6 x 50mm Carriage Bolt (38) 18 through the indicated hole in
