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X-600 / X2-600
Laser Engraving and Cutting System
Safety, Installation, Operation,
and Basic Maintenance Manual
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Customer Support Department
Phone: 480-609-0297
Fax: 480-609-1203
Web Based Email Support: www.ulsinc.com
August 2001
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Notice This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are intended solely for the contractual use of ULS, Inc. customers. While reasonable efforts have been made to assure the accuracy of this manual, ULS shall not be liable for errors contained herein or for incidental or consequential damage in connection with the furnishing, performance, or use of this material. ULS reserves the right to revise this manual and make changes from t
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Introduction We would like to thank you for purchasing the X-600 or X2-600 Laser Platform. Years of testing and refinements have made this unit the ultimate laser engraving and cutting system. With it’s small footprint design and the oversized 32” x 18” work area, the X-600 Laser Platform is now equipped with our unique “Rapid Reconfiguration Capability ” and the X2-600 has the capability of adding an additional Laser Cartridge for that “extra” laser power when needed. This give
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Specifications Model Number X-600 or X2-600 Resolution 1000 x 1000 DPI, 500 x 500 DPI, 333 x 333 DPI, 250 x 250 DPI 200 x 200 DPI, Draft Computer Needed Windows 95 or 98, PC compatible Work Area 32” x 18” (812.8 mm x 457.2 mm) Table Size 37” x 23” (939.8 mm x 584.2 mm) Maximum Part Size 37” (939.8 mm) wide x 23” (584.2 mm) deep x 9” (228.6mm) tall Laser Source(s) 15, 20, 25, 30, 35, 40, 45, 50 Quick Change Laser Cartridge (X2-600 only) 15, 20, 25, 30, 35
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Table of Contents SECTION 1 - Safety Description of Appropriate Use ............................................................................................. General Safety ...................................................................................................................... Laser Safety.......................................................................................................................... Safety Labels ......................................
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SECTION 5 - Sample Materials Safety .................................................................................................................................... Materials................................................................................................................................ Acrylic - Cast and Extruded .................................................................................................. Acrylic - Mirrored .....................................
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SECTION 1 Safety This section describes hazards that may occur if the laser is installed or used improperly. Description of Appropriate Use This device is designed for laser cutting and engraving of the materials listed in this manual, in laboratory, workshop or light duty manufacturing environments. This equipment must be properly installed and connected to an appropriate exhaust system meeting the specifications outlined in this manual. Materials to be processed must
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1-2 Safety • This device is specifically designed to comply with CDRH performance requirements under 21 CFR 1040.10 and 1040.11. CDRH is the Center for the Devices of Radiological Health division of the Food and Drug Administration (FDA) in the USA. It also complies with CE (European Community) safety regulations. No guarantees of suitability or safety are provided for any use other than those specified by Universal Laser Systems, Inc. • Dangerous voltages are present within the e
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Safety 1-3 WARNING NEVER OPERATE THE LASER SYSTEM Scottsdale, Arizona SERIAL # : XXXXX WITHOUT CONSTANT SUPERVISION Model No: DATE : XXXXX EXPOSURE TO THE LASER BEAM MAY Manufactured: CAUSE IGNITION OF COMBUSTIBLE Serial No: Made in USA MATERIALS WHICH CAN CAUSE SEVERE DAMAGE TO THE EQUIPMENT # 221-0004-0 # 221-0007-0 # 221-0012-0 ! WARNING DANGER THIS EQUIPMENT CONFORMS THIS LASER SYSTEM CONTAINS A INVISIBLE AND VISIBLE LASER RADIATION TO PROVISIONS OF CO LASER IN A CLASS I ENCLOSURE
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1-4 Safety D A N G E R CAUTION LASER RADIATION LASER RADIATION - AVOID DO NOT STARE INTO BEAM OR VIEW DIRECT EYE EXPOSURE DIRECTLY WITH OPTICAL INSTRUMENTS CLASS 3A LASER PRODUCT LASER DIODE LASER DIODE WAVELENGTH: 630-680 nm WAVELENGTH: 630-680 nm MAX. OUTPUT: 5 mW MAX. OUTPUT: 5 mW CLASS IIIa LASER PRODUCT # 221-0031-0 # 221-0033-0 # 221-0034-0 INPUT POWER: INPUT POWER: 220 VAC; 50/60 Hz; 10 A 110 VAC; 50/60 Hz; 15 A 221-0023-0 221-0056-0 Safety Lab
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Safety 1-5 221-0016-0 221-0020-0 221-0015-0 221-0004-0 221-0023-0 221-0056-0 221-0021-0 221-0044-0 221-0045-0 221-0046-0 221-0018-0 221-0047-0 221-0048-0 221-0049-0 221-0031-0 221-0050-0 221-0007-0 221-0051-0 221-0017-0
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1-6 Safety EU Compliance (CE) L A S E R S Y S T E M S I N C. Product Identification: X-600 and X2-600 Laser Engraving and Cutting Systems Manufacturer: Universal Laser Systems, Inc. st 16008 N. 81 St. Scottsdale, AZ 85260 Phone: (480) 483-1214 Fax: (480) 483-5620 USA This equipment Is manufactured in conformity with the following directives: 89/336/EEC (EMC Directive) 73/23/EEC (Low Voltage Directive) 89/392/EEC (Machinery Directive) based on the standa
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Safety 1-7 FCC Compliance This ULS laser system has been tested and found to comply with Federal Communication Commission (FCC) directives regarding Electromagnetic Compatibility (EMC). In accordance with these directives ULS is required to provide the following information to its customers. FCC Compliance Statement and Warnings This device complied with FCC Rules Part 15. Operation is subject to the following two conditions: 1. This device may not cause harmful interfere
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SECTION 2 Installation Proper operating conditions are vital to a safe and productive environment. This section describes the ideal environment and setup of the laser system. Operating Environment Follow these guidelines to ensure a proper operating environment for the laser system. Operating the laser system outside of these guidelines can seriously damage the laser system and damages from this type of abuse WILL NOT be covered under warranty. Although conforming to
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2-2 Installation • If planning to connect the laser engraving system to a computer through the parallel port, choose a location where the computer will be placed within 6 feet of the machine since this is the maximum recommended parallel cable length. Included with your system is a high quality, IEEE1284 compliant, 6-foot parallel printer cable. PLEASE USE THIS CABLE ONLY. DO NOT SUBSTITUTE IT WITH A LONGER OR LOWER QUALITY CABLE OTHERWISE FILE TRANSMISSION ERRORS MAY OCCUR. •
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Installation 2-3 If electrical power fluctuations, brown outs, or constant power outages are a problem in your area, an electrical line stabilizer, UPS (Uninterruptible Power Supply), or backup generator might be required. If installing any of these devices, make sure that they meet the electrical requirements of the laser system. If there is any type of electrical problem present, please contact a locally licensed electrical contractor to correct the problem. If an incorrect elec
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2-4 Installation DO NOT install forward incline, backward incline, in-line, or ventilator fans because these types of air handlers are inadequate and inappropriate for this type of installation. If your contractor has any questions concerning blower specifications or exhaust system requirements, please contact our Service Department directly before installation. The following diagram shows a typical exhaust system layout. Use this as a guideline to proper exhaust system installat
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Installation 2-5 FRONT VIEW FROM EXHAUST BLOWER Y-PIPE REDUCE TO 4 INCHES WITH A REDUCING COUPLER SHUT OFF SHUT OFF GATE GATE 4 INCH DIAMETER FLEXIBLE RUBBER HOSE Passing Through a Narrow Doorway If the doorway is not wide enough to allow to you roll the laser system through it, the system MUST be detached from the Cart Stand, rotated sideways, passed through the doorway, then re-attached to the Cart Stand. If your doorway is wide enough, you can skip the following procedure
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2-6 Installation 3. Locate and disconnect the two white Power Supply Cable Connectors. Gently push the cables all the way down into the cavity of the Power Supply enclosure. Close and latch the Rear Cover by pushing down on the latch until it clicks. 4. Remove any packing materials or accessories from inside the Laser System. 5. Using strong shipping tape or rope, tape the front door closed so that it does not open up when you tilt it. 6. Remove the eight(8) screws, flat
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Installation 2-7 Leveling the System 1. If the floor underneath the Laser System is uneven, the casters must be adjusted. Place a bubble level across the top of the legs directly above the front casters. Note the bubble position in its sight glass. Do the same for the back part of the legs and also note the position of the bubble in the sight glass. If the bubbles are in the same visual position, adjustment is not necessary and cart assembly is complete. If they are in
