Summary of the content on the page No. 1
Op er at ing In struc tions
Sin gle Con ve yor Unit
SSV 05
Ster li ng Ma te ri al Pro cess ing
S M4-600
Summary of the content on the page No. 2
Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
Summary of the content on the page No. 3
SSV 05 Ster li ng Ma te ri al Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Tele fax: (414) 354-6421 www.sterlco.com Tech ni cal ser vice: Ser vice de part m ent Tele phone: (800) 423-3183 Edi tion: 08/99 This operation manual is for*: (* Please fill in personally) Serial number: Built in: Date of delivery: Number of delivery: Date of commissioning: Location: Group of machines: 2 SM4-600
Summary of the content on the page No. 4
SSV 05 Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc t ions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc t ions. Copying, trans la tion or pub li ca tion in any form ex cept for per sonal use of pur - chaser re quires ap proval from Ster ling Ma te r ial Pro cess ing. All rights re served. 3 SM4-600
Summary of the content on the page No. 5
SSV 05 Ta ble of con tents 1. Safety in struc tions ............................................ 6 1.1. Warn ings and sym bols .................................. 7 1.2. Ex pla na tions and in for ma t ion ............................. 8 1.3. For your safety ........................................ 9 1.4. For the safety of the units............................... 12 2. In stal la ti on in struc t ions ....................................... 13 2.1. Gen eral in for ma t ion .......................
Summary of the content on the page No. 6
SSV 05 6. Tech ni cal data ............................................... 30 6.1. Di men sion sheet ...................................... 31 6.2. Spare parts list ....................................... 32 5 SM4-600
Summary of the content on the page No. 7
SSV 05 1. Safety in stru c tion s These safety in struc tions ap ply to all per sons within the range of » ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip - ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are to be used by all per sons as - signed ac tiv i ties con nected with the equip ment. Knowl edge of the Eng lish lan guage is pre req ui site. En sure in each case that the op er at
Summary of the content on the page No. 8
SSV 05 1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is » pos si ble if the cor re spond ing in struc t ions, reg u la tions or warn - ings are not observed. This sym bol in di cates that se ri ous in jury is possi ble if the cor - L re spond ing in struc t ions, reg u la tions or warn ings are not observed. This sym bol in di cates that ex ten sive dam age t
Summary of the content on the page No. 9
SSV 05 1.2. Ex pla na tions and in for m a tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please note that the terms used in the text stand for the cor re spond ing ex pla na tions listed below. Equip ment · ”Equip ment” can mean an in di vid ual unit, a ma chine or an in stal la tion. Op er at ing per son nel · The ”op er at ing per son nel” are per sons op er at ing the equip ment on their own re - spon si bi
Summary of the content on the page No. 10
SSV 05 1.3. For your safety The op er a tors of this unit must be at least 16 years old. · Be fore ini tial op er a tion, read this op er at ing man ual care fully. Ob serve all points. · In quire in case of un cer tain ties. This will avoid dan ger to per sons and dam age of material! Store this op er at ing man ual in such a way that it is al ways avail able on the site of · op er a tion for the unit. Faulty op er a tion may lead to accidents! Note that, for rea sons of clar ity, not ev ery p
Summary of the content on the page No. 11
SSV 05 Do not carry through mod i fi ca tions, attach ments or al ter ations of the unit with out · the man u fac t urer’s per mis sion. Dan ger of accidents! By means of this op er at ing man ual, pre pare pre cise in struc tions for use of this · unit. Faulty op er a tion may lead to ac ci dents! Des ig nate a unit leader re spon si ble for the unit. · In any case, the op er a tors of this unit must be thor oughly in structed. · Faulty op er a tion may lead to ac ci dents! If the unit has bee
Summary of the content on the page No. 12
SSV 05 At tach ments which are not de liv ered by Ster ling must be con structed ac cord ing · to the safety stan dard EN 294. Dan ger of ac ci dents! Check all lines, hoses and cou pling pieces in reg u lar in ter vals for leak ages and · dam age. Any er rors must be elim i nated im me di ately. Dan ger of accidents! Be fore be gin ning main te nance work, set all com pressed-air lines on the unit at · zero pres sure. Dan ger of ac ci dents! The unit may only be op er ated if all cor re spond i
Summary of the content on the page No. 13
SSV 05 1.4. For the safety of the units The unit may only be used for con vey ing free flow ing pellettized plas tic ma te ri als · on in jec tion mould ing ma chines. Never change set tings un less you are able to pre cisely fore see the con se - · quences. Use only orig i nal Ster ling spare parts. · Ob serve the main te nance in ter vals. · Keep a book on all main te nance and re pair work. · Note that elec tronic sub as sem blies may be dam aged by static dis charge. · Be fore ini tial op er
Summary of the content on the page No. 14
SSV 05 2. In stal la tio n in stru c tion s These in stal la tion in struc t ions are in tended for per sons with » skills in elec tri cal and me chan i cal ar eas due to their train ing, ex - pe ri ence and re ceived in struc t ions. Per son nel us ing these in stal la tion in struc t ions must be in - structed in the reg u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions and safety reg u la tions and their im ple men - ta tion. En sure in each case that the per son n
Summary of the content on the page No. 15
SSV 05 2.1. Gen eral in for m a tion Un pack all parts of the sin gle con veyor unit and make sure that ev ery thing is avail able: con veyor hop per with level probe (1) · con trol and main te nance unit (2) · in jec tor tube (3) · sup ply hose (4) with 2 hose clamps · com press ed-air hose · op er at ing in struc t ions · 4 1 0 3 2 1 In stal la ti on in struc t ions 14 SM4-600
Summary of the content on the page No. 16
SSV 05 2.2. In stal l ing the con vey or hop per The sin gle con veyor unit is not sen si tive to shocks and can be in stalled di rectly on the pro cess ing ma chine. Make sure that all con nec tions are tight so that the con vey ing per for mance is not im paired. The con veyor hop per is equipped with a uni ver sal flange. De pend ing on the po si tion, drill the holes for fas ten ing the con veyor hop per to the pro cess ing machine. Mount the con veyor hop per on the pro cess ing ma chine.
Summary of the content on the page No. 17
SSV 05 2.3. In stal l ing the con trol and main te nance unit In stall the con trol and main te nance unit at a freely ac ces si ble site. Ob - serve the length of the con nec tion ca - 1 ble and of the sup plied hoses to the 0 in jec tor tube. Dur ing in stal la tion, ob serve the length of the sup ply lines. F In stal la ti on in struc t ions 16 SM4-600
Summary of the content on the page No. 18
SSV 05 2.4. Con nect ing the com pressed-ai r sup ply Check com pressed-air pip ing for cor rect in stal la - tion and as sem bly. Check fit tings, length and qual ity of the hose con - nec tions for agree ment with re quire ments. Check all com pressed-air lines for leak ages. You need a com pressed-air sup ply with 5 - 6 bar (72.52-87.02 PSI) sys tem overpressure. The air should be free from oil and wa ter, if pos si ble. Con nect the com pressed-air hose, which is part of the sup ply, to the
Summary of the content on the page No. 19
SSV 05 2.5. Elec tri cal con nec tion Ob serve the reg u la tions of the lo cal elec tric ity board. » The op er at ing volt age is 230 V, AC, PE, 50/60 Hz. Spe cial volt ages avail able on re quest. The con nected load is approx. 15 W. The con nec tion takes place by means of a mains con nec tor. A sep a rate pro tec tion of the socket is not nec es sary. Con nect the plug of the probe ca ble to the con trol unit. Plug the mains con nec tor into a cor re spond ing socket. In stal la ti on in st
Summary of the content on the page No. 20
SSV 05 3. Func ti onal de sc rip t ion This func tional de scrip tion is in tended for the op er at ing per son - » nel of the equip ment. Gen eral knowl edge of op er at ing con veyor units is a pre req ui - site. En sure in each case that the op er at ing per son nel are sufficiently informed. The sin gle con veyor unit SSV 05 is de signed for con vey ing free flow ing pellettized plas tic ma te ri als di rectly on the in jec - F tion mold ing machine. Func tional de scrip ti on 19 SM4-600
