Poulan 96192004602 user manual

User manual for the device Poulan 96192004602

Device: Poulan 96192004602
Category: Snow Blower
Manufacturer: Poulan
Size: 3.37 MB
Added : 3/20/2014
Number of pages: 44
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Summary of the content on the page No. 1

IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
PR8P27ES
In struc tions. Fail ure to do so
can result in serious injury.
SNOW THROWER
438371 Rev 1 10.06.10 TH
Always Wear Eye Protection During Operation
Printed in the U.S.A.

Summary of the content on the page No. 2

IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have ex- Look for this symbol to point out im- posed rotating parts, which can cause por tant safety precautions. It means severe injury from contact, or from ma- CAUTION!!! BE COME ALERT!!! YOUR terial thrown from the discharge chute. SA

Summary of the content on the page No. 3

6. When cleaning, repairing or inspecting the snow thrower, Clearing a Clogged Discharge Chute stop the engine and make certain the collector/impel- Hand contact with the rotating impeller inside the discharge ler and all moving parts have stopped. Disconnect chute is the most common cause of injury associated with the spark plug wire and keep the wire away from the snow throwers. Never use your hand to clean out the dis- plug to prevent someone from accidentally starting the charge chute.

Summary of the content on the page No. 4

PARTS PACKED SEPARATELY IN CARTON (1) MULTI- WRENCH (180684) (1) POWER CORD SAFTEY IGNITION KEY(S) (198563) (193071) (1) AUGER CONTROL ROD (2) FLAT WASHERS (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS AND NUTS (2) SHOULDER (2) LOCKNUTS (2) CARRIAGE BOLTS BOLT 1/4-20 x 1-3/4 1/4-20 3/8-16 x 2.25 (192090) (73800400) ROTATOR HEAD MOUNTING (3) RETAINER SPRINGS (2) HANDLE KNOBS (169675) (1) WASHER 3/8 (1) LOCKNUT 3/8 (19131316) (73800600) CHUTE DEFLECTOR REMOTE CONTROL (1) LOCKNUT (1) CARRIAGE BOLT (1)

Summary of the content on the page No. 5

ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the INSTALL TRACTION DRIVE CONTROL ROD chute rotator head to snow thrower and making ad just ments (See Figs. 3 and 4) to the skid plates. The traction drive control rod is installed on the snow UNFOLD UPPER HANDLE thrower. 1. Raise upper handle to the operating position and 1. Remove plastic tie securing rod to lower handle. tight en handle knobs securely. Additional carriage 2. With top end of rod positioned unde

Summary of the content on the page No. 6

ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7) 1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. NOTE: The multi-wrench provided in your parts bag may Slide straight rod end through the small hole in the be used to install the chute rotater head. vinyl sleeve. Hook spring in hole in rod end. 1. Place discharge chute assembly on top of chute base

Summary of the content on the page No. 7

ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL CHECK TIRE PRESSURE (See Figs. 8 and 9) The tires on your snow thrower were overinflated at the fac- 1. Install remote cable bracket to discharge chute with tory for shipping purposes. Correct and equal tire pres sure 5/16-18 carriage bolt and 5/16-18 locknut as shown. is important for best snow throwing performance. Tighten securely. • Reduce tire pressure to 14-17 PSI. 2. Install remote cable eyelet to chute deflector with 1/

Summary of the content on the page No. 8

OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning. PRIMER DANGER OR WARNING READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFOR

Summary of the content on the page No. 9

OPERATION DISCHARGE CHUTE CONTROL LEVER ELECTRIC AUGER START BUTTON CONTROL GAS O LINE LEVER FILLER CAP DEFLECTOR REMOTE DRIVE SPEED CONTROL LEVER CON TROL LEVER RECOIL MUF FLER (AUXILIARY) STARTER HANDLE CHUTE DE FLEC TOR TRACTION CHOKE DRIVE CON- CONTROL TROL LEVER LH TURN PRIM ER TRIGGER SAFETY LIGHT DISCHARGE IGNITION CHUTE KEY ON / OFF SWITCH HANDLE CLEAN-OUT TOOL KNOB MUF FLER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL TOOLBOX LOCATION ON THE ENGINE. ACTUAL LOCAT

Summary of the content on the page No. 10

OPERATION The operation of any snow thrower can result TO CONTROL SNOW DISCHARGE (See Fig. 12) in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear WARNING: Snow throwers have ex- safety glasses or eye shields while operating posed rotating parts, which can cause your snow thrower or performing any ad just- severe injury from contact, or from ma- terial thrown from the discharge chute. ments or repairs. W e recommend standard safe ty glasses Keep t

Summary of the content on the page No. 11

OPERATION TO THROW SNOW (See Fig. 13) TO MOVE FORWARD AND BACKWARD (See Fig. 15) The auger rotation is controlled by the auger control lever SELF-PROPELLING, forward and reverse movement of located on the right side handle. the snow thrower, is controlled by the traction drive control lever located on the left side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Squeeze traction drive control lever to handle to en gage the drive system. • Release the au

Summary of the content on the page No. 12

OPERATION TO ADJUST SKID PLATES (See Fig. 17) BEFORE STARTING THE ENGINE NOTE: The wrench provided in your parts bag may be CHECK ENGINE OIL LEVEL (See Fig. 18) used to adjust the skid plates. The engine on your snow thrower has been shipped from Skid plates are located on each side of the auger housing the factory already filled with oil. and adjust the clearance between the scraper bar and the 1. Check engine oil with snow thrower on level ground. ground surface. Adjust skid plates evenly

Summary of the content on the page No. 13

OPERATION TO START ENGINE 5. Pull recoil starter handle quickly. Do not allow starter rope to snap back. Your snow thrower engine is equipped with both a 120 Volt 6. When the engine starts, release the recoil starter han dle A.C. electric starter and a recoil starter. The electric starter and slowly move the choke control to the “OFF” posi- is equipped with a three-wire power cord and plug and is tion. designed to operate on 120 Volt A.C. household current. Allow the engine to warm up for

Summary of the content on the page No. 14

MAINTENANCE GENERAL REC OM MEN DA TIONS LUBRICATION CHART The warranty on this snow thrower does not cover items ➀ SAE 5W-30 Motor Oil that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must See “ENGINE” in ➁ maintain snow thrower as in struct ed in this manual. Some Maintenance section ad just ments will need to be made periodically to properly maintain your snow thrower. General ➂ At least once a season, check to see if you sh

Summary of the content on the page No. 15

MAINTENANCE BELTS TO CHANGE ENGINE OIL Check belts for deterioration and wear after every 50 hours Determine temperature range anticipated before next oil of operation and replace if necessary. The belts are not change. All oil must meet API service classification SG–SL. ad just able. Replace belts if they begin to slip from wear. • Be sure snow thrower is on level surface. (See “TO REMOVE BELT COVER” in the Service and • Oil will drain more freely when warm. Adjustments section of this manu

Summary of the content on the page No. 16

SERVICE AND ADJUSTMENTS 1. Disengage all controls and move throttle control to WARNING: To avoid serious injury, before STOP position. Wait for all moving parts to stop. performing any service or ad just ments: 2. Remove safety ignition key and disconnect spark plug 1. Be sure the on/off switch is in the wire from spark plug. Place wire where it cannot come OFF position. in contact with spark plug. 2. Remove safety ignition key. 3. Align holes in impeller hub with holes in impeller shaft a

Summary of the content on the page No. 17

SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 21) 8. RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around The auger and traction drive belts are not adjustable. If the pulleys. belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced HINT: Insert a 3/8" drive ratchet (in the “ON” position) into by a Sears service centre/department. the square hole in idler arm and rotate ratchet clockwise

Summary of the content on the page No. 18

SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 22) ENGINE SPEED • Remove the klik pin and remove wheel from axle. Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above IMPORTANT: When installing wheel, be sure to use the in- the factory high speed setting can be dangerous and will nermost hole in axle and the wheel hub hole. To dis en gage void the warranty. If you think the engine-governed high drive system from the wheels (

Summary of the content on the page No. 19

STORAGE Immediately prepare your snow thrower for storage at • Empty the fuel tank by starting the engine and letting it run until the fuel lines and car bu re tor are empty. the end of the season or if the unit will not be used for 30 days or more. • Never use engine or carburetor cleaner prod ucts in the fuel tank or permanent damage may occur. WARNING: Never store the snow • Use fresh fuel next season. thrower with gaso line in the tank in side NOTE: Fuel stabilizer is an acceptable alt

Summary of the content on the page No. 20

TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key. is not inserted. 3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline. 4. Throttle in STOP position 4. Move throttle to FAST position (or ON/OFF switch is OFF). (or ON/OFF


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