Poulan 96192002401 user manual

User manual for the device Poulan 96192002401

Device: Poulan 96192002401
Category: Snow Blower
Manufacturer: Poulan
Size: 1.56 MB
Added : 2/28/2014
Number of pages: 40
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Summary of the content on the page No. 1

IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
XT1053ES
In struc tions. Fail ure to do so
can result in serious injury.
SNOW THROWER
422085 08.26.08 TH
Always Wear Eye Protection During Operation
Printed in the U.S.A.

Summary of the content on the page No. 2

IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have ex- Look for this symbol to point out im- posed rotating parts, which can cause por tant safety precautions. It means severe injury from contact, or from ma- CAUTION!!! BE COME ALERT!!! YOUR terial thrown from the discharge chute. SA

Summary of the content on the page No. 3

6. When cleaning, repairing or inspecting the snow thrower, Clearing a Clogged Discharge Chute stop the engine and make certain the collector/impel- Hand contact with the rotating impeller inside the discharge ler and all moving parts have stopped. Disconnect chute is the most common cause of injury associated with the spark plug wire and keep the wire away from the snow throwers. Never use your hand to clean out the dis- plug to prevent someone from accidentally starting the charge chute.

Summary of the content on the page No. 4

PARTS PACKED SEPARATELY IN CARTON (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) MULTI- WRENCH (180684) (2) FLAT WASHERS (1) POWER CORD (198563) (1) DISCHARGE CHUTE (3) RETAINER SPRINGS (169675) ROTATOR HEAD MOUNTING (2) CARRIAGE BOLTS 3/8-16 x 2.25 (1) SAFTEY IGNITION KEY (1) WASHER 3/8 (1) LOCKNUT 3/8 (35062) (19131316) (73800600) (2) HANDLE KNOBS EXTRA SHEAR BOLTS AND NUTS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (2) SPACERS (2) LOCKNUTS (198636) (198638) 1/4-20 (73800400) ASSEMBLY / PRE-

Summary of the content on the page No. 5

ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the 2. Insert rod into speed control bracket and secure with retainer spring.install traction DRIVE control rod chute rotator head to snow thrower and making ad just ments (See Figs. 3 and 4) to the skid plates. The traction drive control rod has the long loop on the end UNFOLD UPPER HANDLE of the spring as shown. 1. Raise upper handle to the operating position and 1. Slide rubber sleeve up rod and hook end of spring

Summary of the content on the page No. 6

ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7) The auger control rod has the short loop on the end of the spring as shown. NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown. 1. Place discharge chute assembly on top of chute base with discharge opening toward front o

Summary of the content on the page No. 7

ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL CHECK TIRE PRESSURE (See Figs. 8 and 9) The tires on your snow thrower were overinflated at the fac- 1. Install remote cable bracket to discharge chute with tory for shipping purposes. Correct and equal tire pres sure 5/16-18 carriage bolt and 5/16-18 locknut as shown. is important for best snow throwing performance. Tighten securely. • Reduce tire pressure to 14-17 PSI (19-24.5 N-m). 2. Install remote cable eyelet to chute def

Summary of the content on the page No. 8

OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning. PRIMER DANGER OR WARNING READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFOR

Summary of the content on the page No. 9

OPERATION DISCHARGE CHUTE CONTROL LEVER SPARK ENGINE OIL CAP AUGER PLUG WITH DIPSTICK CONTROL SAFETY LEVER DEFLECTOR REMOTE DRIVE SPEED IGNITION CONTROL LEVER CON TROL LEVER KEY GAS O LINE FILLER CAP CHUTE CHOKE DE FLEC TOR CON - TRACTION TROL DRIVE FUEL CONTROL SHUT-OFF LEVER VALVE LH TURN THROTTLE TRIGGER / ENGINE CONTROL DISCHARGE LIGHT CHUTE POWER RECOIL CORD (AUXILIARY) PLUG ELECTRIC STARTER OIL DRAIN PLUG START HANDLE HANDLE BUTTON CLEAN-OUT TOOL KNOB PRIM ER MUF FLER

Summary of the content on the page No. 10

OPERATION The operation of any snow thrower can result TO USE CHOKE CON TROL (See Fig. 13) in foreign objects thrown into the eyes, which The choke con trol is located on the en gine. Use the choke can result in severe eye damage. Always wear control when ev er you are starting a cold en gine. Do not safety glasses or eye shields while operating use to start a warm en gine. your snow thrower or performing any ad just - • To engage choke, turn knob clockwise. Slowly turn ments or repairs.

Summary of the content on the page No. 11

OPERATION TO THROW SNOW (See Fig. 15) TO MOVE FORWARD AND BACKWARD (See Fig. 17) The auger rotation is controlled by the auger control lever SELF-PROPELLING, forward and reverse movement of located on the right side handle. the snow thrower, is controlled by the traction drive control lever located on the left side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Squeeze traction drive control lever to handle to en gage the drive system. • Release the au

Summary of the content on the page No. 12

OPERATION BEFORE STARTING THE ENGINE LH TURN RH TURN CHECK ENGINE OIL LEVEL (See Fig. 20) TRIGGER TRIGGER The engine on your snow thrower has been shipped, from the factory, already filled with oil. 1. Check engine oil with snow thrower on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill. • To change engine oil,

Summary of the content on the page No. 13

OPERATION TO START ENGINE Allow the engine to warm up for a few minutes. Engine will • Be sure fuel shut-off valve is in the OPEN position. not develop full power until it has reached normal operat- ing temperature. Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter WARM START - RECOIL STARTER is equipped with a three-wire power cord and plug and is Follow the steps above, keeping the choke in the OFF designed to oper

Summary of the content on the page No. 14

MAINTENANCE GENERAL REC OM MEN DA TIONS LUBRICATION CHART The warranty on this snow thrower does not cover items ➀ SAE 5W-30 Motor Oil that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must See “ENGINE” in ➁ maintain snow thrower as in struct ed in this manual. Some Maintenance section ad just ments will need to be made periodically to properly maintain your snow thrower. General ➂ At least once a season, check to see if you sh

Summary of the content on the page No. 15

MAINTENANCE BELTS TO CHANGE ENGINE OIL Check belts for deterioration and wear after every 50 hours Determine temperature range anticipated before next oil of operation and replace if necessary. The belts are not change. All oil must meet API service classification SG–SL. ad just able. Replace belts if they begin to slip from wear. • Be sure snow thrower is on level surface. (See “TO REMOVE BELT COVER” in the Service and • Oil will drain more freely when warm. Adjustments section of this manu

Summary of the content on the page No. 16

SERVICE AND ADJUSTMENTS 1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop. WARNING: To avoid serious injury, before performing any service or ad - 2. Remove safety ignition key and disconnect spark plug just ments: wire from spark plug. Place wire where it cannot come in contact with plug. 1. Be sure throttle is in STOP position. 3. Align holes in impeller hub with holes in impeller shaft 2. Remove safety ignition key. and install two (2

Summary of the content on the page No. 17

SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 23) 8. RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around The auger and traction drive belts are not adjustable. If the pulleys. belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced HINT: Insert a 3/8" drive ratchet (in the “ON” position) into by a service centre/department. the square hole in idler arm and rotate ratchet clockwise to rel

Summary of the content on the page No. 18

TO REMOVE WHEELS (See Fig. 24) NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts • Remove the klik pin and remove wheel from axle. dealer. Tire sealant also prevents tire dry rot and cor ro sion. IMPORTANT: When installing wheel, be sure to use the axle hole closest to the end of the shaft – do not use the ENGINE hole in the wheel hub (if equipped). Inner hole in axle and See engine manual. hole in wheel hub are not used fo

Summary of the content on the page No. 19

TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service centre/department. PROBLEM CAUSE CORRECTION Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2. Insert safety ignition key. is not inserted. 3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline. 4. Throttle in STOP position 4. Move throttle to FAST position 5. Choke in OFF position. 5. Move to F

Summary of the content on the page No. 20

REPAIR PARTS SNOW THROWER - - MODEL NUMBER XT1053ES (96192002401) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 11 6 7 15 16 14 12 8 13 11 4 17 12 3 11 10 1 9 2 33 32 34 30 31 31 26 36 29 28 20 27 21 22 23 25 35 24 23 22 2 (EXPLODED) 21 19 18 01.07.004-B NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20


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