Miller Electric Roughneck C-Series user manual

Summary of the content on the page No. 1

Issued March 2004 • Index No. AY/17.0
®
Air-Cooled MIG (GMAW)
Welding Guns
Roughneck C-Series
Applications Process Rated Output C-30 Models: 300 A C-40 Models: 400 A
C-50 Models: 500 A C-60 Models: 600 A
Construction MIG (GMAW)
Fabrication Flux Cored (FCAW)
Duty Cycle 100% with CO gas
Quick
2
Maintenance/Repair
Weight C-30 Models: 5.6 –7.5 lb (2.5 – 3.4 kg)
Manufacturing
Specs
C-40 Models: 7.5 –10.3 lb (3.4 – 4.7 kg)
C-50 Models: 9.3 –13 lb (4.2 – 5.9 kg)
C-60 Models: 10.3 –14.5 lb (4.7 –

Summary of the content on the page No. 2

Specifications (Subject to change without notice.) Part No. Gun Model Cable Length Rated Output Duty Cycle Standard Wire Size Weight #194 751 C-3010 10 ft (3.0 m) 300 Amps 100% using CO (ratings with .035 –.045 in 5.6 lb (2.5 kg) 2 #194 752 C-3012 12 ft (3.7 m) mixed gas are reduced by 10 – 50% (0.9 –1.2 mm) 6.4 lb (2.9 kg) #194 753 C-3015 15 ft (4.6 m) depending on the gas mixture and 7.5 lb (3.4 kg) welding parameters) #194 754 C-4010 10 ft (3.0 m) 400 Amps .035 –.045 in 7.5 lb (3.4 kg) #194

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Consumables (Order from Miller Service Parts.) SPOT NOZZLES HEAVY DUTY FLAT FASTIP CONTACT TIPS SPOT DIFFUSER (#176 238) .023–3/32" WIRE (#209 099) INSIDE CORNER (#176 240) VALUE MULTI-TURN OUTSIDE CORNER DIFFUSERS (#176 242) VALUE MULTI-TURN FASTIP CONTACT TIPS .023–5/64" WIRE FLUSH ® ® (#199 622) MILLER ROUGHNECK SCREW ON NOZZLES CONSUMABLES COPPER 5/8" ORIFICE 1/8" RECESS 15/16" O.D. (#199 621) (#207 313) HEAVY DUTY 5/8" ORIFICE BRASS (#199 614) OR COPPER (#199 618)* EXTRA HEAVY DUTY *STD.

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continued (Order from Miller Service Parts.) Consumables Consumables Stock No. Consumables Stock No. ™ Heavy-Duty FasTip Contact Tips Screw-On Brass Nozzles .023 in (0.6 mm) #206 184 1/2 in orifice #199 610 .030 in (0.8 mm) #206 185 3/4 in orifice #199 611 .035 in (0.9 mm) #206 186 3/4 in orifice — heavy duty #199 612 .040 in (1.0 mm) #206 187 5/8 in orifice #199 613 1 .045 in (1.2 mm) #206 188 5/8 in orifice — heavy duty #199 614 .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wires #206 189