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WARNING ATTENTION
AVISO DE
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WARNING
PRECAUCION
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i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can- chemicals known to the State of California to cause cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm. The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY
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ii ii SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot” when the welder is on. open arc welding. Headshield and filter lens Do not touch these “hot” parts with your bare should conform to ANSI Z87. I standards. skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 4.b. Us
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iii iii SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire. regulators designed for the gas and Remember that welding sparks and hot pressure used. All hoses, fittings, etc. should be suitable for mat
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iv iv SAFETY PRÉCAUTIONS DE SÛRETÉ 6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dʼincendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce 7. Quand on ne soude pas, poser la pince à une endroit isolé de manuel aussi bien que les précautions de sûreté générales suiv- la masse. Un court-circuit accidental peut provoquer un antes: échauffement et un risqu
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v v for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product Thank You ••• as much pride as we have in bringing this product to you! CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip- ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Linco
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vi vi TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1 Safety Precautions.................................................................................................A-2 Select Suitable Location ...................................................................................
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A-1 A-1 INSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVE 355M INPUT AC VOLTAGE & DC OUTPUT Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD (continuous) 200 350A / 34V / 60% 14.8” x 13.3” x POWER K2368-1 208-230/ 27.8”* WAVE 380-400/ AMPS (81.5 lbs.) (373 x 338 x 355M 415-460/ 5-425 (37.0 kg.) 706*)mm 575 300A / 32V /100% 1& 3 Phase * Includes Handles 50/60 Hz * Overall Leng
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! WARNING ! ATTENTION AVISO DE ! WARNING ! PRECAUCION eli le i tLorem L ,t, ed o r ee dm iiidi dps a a p s m no m um un m o do d n nllo u u mm m or o r m s s iiy y t t inib n a ab m m et h h te eui e c cuon o s isn mo m s sec e o c d t ttdtii et te nc n ue u c ii e r rdun d ad u aiittn d ipi p ut tus sc c ii ng ng lel e i tLorem it, L , o ed r ee dm idiam nonu iidps a p sm u um dol n m od nlo uor m m o r m m s s iiy y tt ni in a abh euis b m m h et tee c cuis o ons n mo m sec e o c d t td tet
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A-3 A-3 INSTALLATION OUTPUT CABLES, CONNECTIONS AND Output connections on some Power Waves are made LIMITATIONS via 1/2-13 threaded output studs located beneath the Connect a work lead of sufficient size and length (per spring loaded output cover at the bottom of the case table A.1) between the proper output terminal on the front. power source and the work. Be sure the connection to the work makes tight metal-to-metal electrical contact. Most welding applications run with the electrode being
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A-4 A-4 INSTALLATION ELECTRODE VOLTAGE SENSING VOLTAGE SENSING Enabling or disabling electrode voltage sensing is The best arc performance occurs when the Power automatically configured through software. The 67 Waves have accurate data about the arc conditions. electrode sense lead is internal to the cable to the Depending upon the process, inductance within the wire feeder and always connected when a wire feeder electrode and work lead cables can influence the is present. apparent voltage at
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A-5 A-5 INSTALLATION POWER WAVE TO SEMI-AUTOMATIC POWER FEED WIRE FEEDER INTERCON- NECTIONS The POWER WAVE 355M and semi-automatic Power Feed family communicate via a 5 conductor control cable (K1543). The control cable consists of two power leads, one twisted pair for digital communica- tion, and one lead for voltage sensing. The cables are designed to be connected end to end for ease of extension. The output receptacle on the POWER WAVE 355M is on the case front. The input receptacle on the
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A-6 A-6 INSTALLATION If a system is not “Auto-mappable”, then consult the CONFIGURING THE SYSTEM instruction manual for the accessory being used for configuration information about DIP switch settings, or The power source will “Auto Map” the system eliminat- consult your local Lincoln sales representative. ing most of the need to set DIP switches to configure the system. If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output
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A-7 A-7 INSTALLATION ALTERNATE HARD AUTOMATIC APPLICATION (using a User Interface, Wire Drive Module, and POWER FEED-10R) POWER WAVE 355M PF-10R WIRE DRIVE MODULE (FH1) COMBINATION HARD AUTOMATION APPLICATION (w/ Semi-Auto Feeder, Wire Drive Module, and POWER FEED-10R) POWER WAVE 355M PF-10R WIRE DRIVE MODULE DUAL HEAD (FH1) System that is NOT "Auto Mappable" DUAL HEAD BOOM FEEDER (using two single heads) POWER WAVE 355M DUAL HEAD FH-1 FH-2 In this case the individual feed heads need to be as
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A-8 A-8 INSTALLATION WELDING WITH MULTIPLE POWER WAVES CONTROL CABLE SPECIFICATIONS It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of Special care must be taken when more than one the Power Wave / Power Feed system. Power Wave is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified. The use of non-standard cables, especially in Each power sou
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A-9 A-9 INSTALLATION MULTIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES POWER WAVE 355M
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A-10 A-10 INSTALLATION I / O RECEPTACLE SPECIFICATIONS switch 7 auto mapping TABLE A.2 off auto mapping enable-default WIRE FEEDER RECEPTACLE on auto mapping disabled PIN LEAD# FUNCTION A 53 Communication Bus L B 54 Communication Bus H C 67A Electrode Voltage Sense switch 8* work sense lead D 52 0vdc - off work sense lead not connected 40VDC } E 51 +40vdc + on work sense lead connected *Factory setting for Switch 8 is OFF. TABLE A.3 VOLTAGE SENSE
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B-1 B-1 OPERATION GENERAL DESCRIPTION SAFETY PRECAUTIONS The Power Wave 355M semi-automatic power source Read this entire section of operating instructions is designed to be a part of a modular, multi-process welding system. Depending on configuration, it can before operating the machine. support constant current, constant voltage, constant power and pulse welding modes. ELECTRIC SHOCK can kill. The Power Wave 355M power source is designed to be used with the semi automatic family of Power Fee
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B-2 B-2 OPERATION POWER WAVE 355M – Semi-Automatic Operation 3. HIGH TEMPERATURE LIGHT (thermal overload): A yellow light that comes on when an over temper- Power Wave 355M can only be used with ArcLink ature situation occurs. Output is disabled and the compatible Power Feed M semi-automatic wire feed- fan continues to run, until the machine cools down. ers. In addition, the Power Feed semi-automatic wire When cool, the light goes out and output is feeders may require optional equipment to acce
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B-3 B-3 OPERATION WELDING ADJUSTMENTS NOMINAL PROCEDURES The Power Wave is designed to operate with All adjustments are made on the system component 3/4"(7.62) electrode stick-out for CV and Pulse known as the User Interface (Control Box), which con- processes. tains the switches, knobs, and digital displays neces- sary to control both the Power Wave and a Power Feed wire feeder. Typically, the Control Box is sup- FRINGE PROCEDURES plied as part of the wire feeder. It can be mounted Excessively
