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! WARNING ! ATTENTION
AVISO DE
! WARNING !
PRECAUCION
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i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can- chemicals known to the State of California to cause cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm. The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING can be hazardous. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY
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ii ii SAFETY ELECTRIC SHOCK can kill. ARC RAYS can burn. 3.a. The electrode and work (or ground) circuits 4.a. Use a shield with the proper filter and cover are electrically “hot” when the welder is on. plates to protect your eyes from sparks and Do not touch these “hot” parts with your bare the rays of the arc when welding or observing skin or wet clothing. Wear dry, hole-free open arc welding. Headshield and filter lens gloves to insulate hands. should conform to ANSI Z87. I standards. 3.b. In
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iii iii SAFETY WELDING SPARKS can CYLINDER may explode cause fire or explosion. if damaged. 6.a. Remove fire hazards from the welding area. 7.a. Use only compressed gas cylinders If this is not possible, cover them to prevent containing the correct shielding gas for the the welding sparks from starting a fire. process used and properly operating Remember that welding sparks and hot regulators designed for the gas and materials from welding can easily go through small cracks pressure used. All ho
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iv iv SAFETY 6. Eloigner les matériaux inflammables ou les recouvrir afin de PRÉCAUTIONS DE SÛRETÉ prévenir tout risque d’incendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions 7. Quand on ne soude pas, poser la pince à une endroit isolé de et les précautions de sûreté specifiques qui parraissent dans ce la masse. Un court-circuit accidental peut provoquer un manuel aussi bien que les précautions de sûreté générales suiv- échauffement et un risque d’inc
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v v SAFETY Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln El
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vi vi SAFETY Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda- tions. If interference occurs, it may be necessary to take additional precautions such as filter
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I I - MASTER TABLE OF CONTENTS FOR ALL SECTIONS - RETURN TO MAIN INDEX Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-vi Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section A Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A-1 A-1 TABLE OF CONTENTS - INSTALLATION SECTION Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1 Technical Specifications 355M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2 Technical Specifications 405M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A-2 A-2 INSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVE 355 INPUT AC VOLTAGE & DC OUTPUT Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD (continuous) 200-208 Power 220-240 Wave 350A / 34V / 60% K2152-1 14.8” x 13.3” x 380-415 1 & 3 Phase 355 AMPS 27.8”* (81.5 lbs.) 440-480 (373 x 338 x (37.0 kg.) 575 5-425 706*)mm *Includes 300A / 32V / 100% 60/50 HZ Handles 1 & 3 Phase * Overall Length Including Handle, 2
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A-3 A-3 INSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVE 405 INPUT AC VOLTAGE & DC OUTPUT Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD (continuous) 3 35 50 0A A / / 3 34 4V V / / 6 60 0% % 1 14 4..7 7” ”x x1 12 2..5 5” ”x x P Po ow we er r 2 20 00 0- -2 20 08 8 / / 3 3 P Ph ha as se e 2 27 7..8 8” ”* * W Wa av ve e K K 2 21 15 52 2- -2 2 2 22 20 0- -2 24 40 0/ / 3 32 20 0
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A AMPS V VOLTS WELD TERMINALS A OUTPUT SELECT ii ll ii ii ii ii ii ll ii ii ii ii llii ll lliiiiii llii ll ii ii llii iiii ii ii ii ii ii iiii ii llii ll lliiiiii llii ll ii ii llii iiii ii ii ii ii ii iiii ii ll ii ll ll ii llii ii ii ii ll ii ll ll ii llii ii ii ii ll iillii llii ll ii llii ii ii iiii ii ii ii llii ll llii iiii llii ll ii ii llii ii ii ii ii ii ii iiii ii ii ll llii llii llii ii ii ii ii ll ll llii ll llii lliiii ll lliiii ii ii ii ii ii ii ii ll llii lliiii ll lliiii ii ii
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27.82 3.44 21.60 14.79 A-5 A-5 INSTALLATION UNDERCARRIAGE MOUNTINGS CAUTION MOUNTING HOLE LOCATIONS 12.44 NOTE: MOUNTING SCREWS CAN NOT PROTR Excessive voltage drops caused by poor work UDE MORE THAN 0.5 INCHES INSIDE THE MACHINE. piece connections often result in unsatisfactory 13.10 welding performance. 3.50 ----------------------------------------------------------------------- NEGATIVE ELECTRODE POLARITY 1/4-20 NUT (4 PLACES) 5.50 When negative electrode polarity is required, such as in so
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A-6 A-6 INSTALLATION 5. Replace the wrap around and screws. The PC board Enable the voltage sense leads as follows: will “read” the switch at power up, and configure the TABLE A.1 work voltage sense lead appropriately. Process Electrode Voltage Work Voltage Sensing 67 lead * Sensing 21 lead ELECTRODE VOLTAGE SENSING GMAW 67 lead required 21 lead optional Enabling or disabling electrode voltage sensing is auto- GMAW-P 67 lead required 21 lead optional matically configured through software. The 6
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A-7 A-7 INSTALLATION From a network perspective, each component in the SYSTEM DESCRIPTION system is considered a separate node, regardless of its physical location. For example, even though a UI and The POWER WAVE 355M/405M and Power Feed FH may be physically mounted together, they are still 10/11 family of products utilize a digital communication viewed as separate pieces (nodes) by the network, and system called Arclink. Simply put, Arclink allows large can only communicate via Arclink. The c
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A-8 A-8 INSTALLATION SYSTEM SET-UP Basic Rules • Each group is required to have one user interface. No group may have more than one user interface. • Each group can have up to seven Feed Heads. Exception: Group 3 is limited to a maximum of six Feed Heads. • Each system has only one power source. For network purposes, the PS belongs to Group 3, which is why group 3 is only allowed 6 feed heads in addition to it’s user interface. • No two feed heads can have identical Group and Feed Head numbers.
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A-9 A-9 INSTALLATION Multiple Group System No “FH0 Allowed! FIGURE A.3 Single Group Multi-Head System FIGURE A.4 No “FH0 Allowed! The Dual Head option allows the ability to maintain 2 sets of procedures. If more then 2 heads are used, odd #’s use FH1 settings, even #’s use FH2 settings. POWER WAVE 355M/405M Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
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A-10 A-10 INSTALLATION Single Group Multi-Head System (Alternate Method) No “FH0 Allowed! FIGURE A.5 When a standard User Interface is used in a group with multi- ple Feed Heads, all of the Feed Heads use a single set of proce- dures. POWER WAVE 355M/405M Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
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A-11 A-11 INSTALLATION CONTROL CABLE SPECIFICATIONS WELDING WITH MULTIPLE POWER It is recommended that genuine Lincoln control cables WAVES be used at all times. Lincoln cables are specifically designed for the communication and power needs of CAUTION the Power Wave / Power Feed system. Special care must be taken when more than one CAUTION Power Wave is welding simultaneously on a single part. Arc blow and arc interference may occur or be The use of non-standard cables, especially in magnified.
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A-12 A-12 INSTALLATION MULTIPLE ARC UNSYNCHRONIZED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES
POWER WAVE 355M/405M Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
