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OWNER'S MANUAL 2008
450 EXC-R EU
450 EXC-R AUS/UK
450 EXC-R SIX DAYS
450 EXC-R USA
450 XCR-W USA
450 XCR-W ZA
530 EXC-R EU
530 EXC-R AUS/UK
530 EXC-R SIX DAYS
530 EXC-R USA
530 XCR-W USA
530 XCR-W ZA
ART. NO. 3211254en
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DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! Enter the serial numbers of your vehicle below. Chassis number ( P. 8) Dealer's stamp Engine number ( P. 8) Key number (EXC-R EU, EXC-R AUS/UK, EXC-R USA) ( P. 8) The owner's manual corresponded to the latest
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CONTENTS 2 Locking the steering (EXC-R EU, EXC-R AUS/UK, MEANS OF REPRESENTATION ............................................ 5 EXC-R USA).................................................................. 22 IMPORTANT NOTES............................................................ 6 Unlocking the steering (EXC-R EU, EXC-R AUS/UK, LOCATION OF SERIAL NUMBERS........................................ 8 EXC-R USA).................................................................. 23 Cha
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CONTENTS 3 Removing the lower triple clamp x (EXC-R EU, Installing the battery x................................................. 67 EXC-R AUS/UK, EXC-R USA, XCR-W ZA) ......................... 44 Recharging the battery x .............................................. 68 Installing the lower triple clamp x (EXC-R SIX DAYS, Removing a fuse............................................................ 69 XCR-W USA) ................................................................. 44 Replacing
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CONTENTS 4 Capacity - fuel............................................................... 95 TECHNICAL DATA - FORK.................................................. 96 TECHNICAL DATA - SHOCK ABSORBER ............................. 97 TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ........ 98 WIRING DIAGRAM .......................................................... 100 Wiring diagram (EXC-R EU) .......................................... 100 Wiring diagram (EXC-R AUS/UK).............................
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MEANS OF REPRESENTATION 5 Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your own safety, have these jobs done in an authorized KTM workshop! There, your motorcycle will be serviced optimally by specially trained ex
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IMPORTANT NOTES 6 Use definition (Every EXC-R models) KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles com- ply with currently valid regulations and categories of the top international motorsport organizations. Info The motorcycle is authorized for public road traffic in the homologous (reduced) version only. In the derestricted version, the motorcycle must be used only on secluded property remote from pub
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IMPORTANT NOTES 7 Environment Offroad motorcycling is a wonderful sport and we naturally hope that you will be able to enjoy it to the fullest. However, it is a poten- tial problem for the environment and can lead to conflicts with other persons. But if you use your motorcycle responsibly, you can en- sure that such problems and conflicts do not have to occur. To protect the future of motorcycle sport, make sure that you use your mo- torcycle legally, display environmental consciousness, and res
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LOCATION OF SERIAL NUMBERS 8 Chassis number The chassis number is stamped on the steering head on the right. 500127-10 Type label The type label is fixed to the front of the steering head. 500128-10 Key number (EXC-R EU, EXC-R AUS/UK, EXC-R USA) The key number is stamped on the key strap. 500125-10 Engine number The engine number is stamped on the left side of the engine under the engine sprocket. 500072-10 Fork part number The fork part number is
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LOCATION OF SERIAL NUMBERS 9 Shock absorber part number The shock absorber part number is stamped on the top of the shock absorber above the adjusting ring on the engine side. 500129-10
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OPERATING ELEMENTS 10 Clutch lever The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. 500133-10 Hand brake lever The hand brake lever is located on the right side of the handlebar and operates the front wheel brake. 400196-10 Short circuit button (EVERY XCR-W MODELS) The short circuit button is mounted on the left side of the handlebar. Possible states • Short circuit button in basic position In t
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OPERATING ELEMENTS 11 Emergency OFF switch (EXC-R USA) The emergency OFF switch is fitted on the left side of the handlebar. Possible states Ignition off In this position, the ignition circuit is interrupted, a running engine stops, and a non-running engine will not start. Ignition on In this position, the ignition circuit is closed, and the en- gine can be started. 500144-10 Ignition switch (EXC-R USA) The ignition switch is on the right behind the headlight mask. Possible states I
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OPERATING ELEMENTS 12 Light switch (EVERY XCR-W MODELS) The light switch is on the right of the speedometer. Possible states (XCR-W ZA) • Light off Light switch is pressed in up to the stop. In this position, the light is switched off. • Light on Light switch is pulled out to the stop. In this position, the low beam and tail light are switched on. (XCR-W USA) • The light switch has no function when delivered. It can be used if lighting is 500146-10 fitted later. Light switch (EXC-R
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OPERATING ELEMENTS 13 Flasher switch (EXC-R EU, EXC-R AUS/UK) The flasher switch is fitted on the left side of the handlebar. Possible states Flasher light off Flasher switch is in the central position. Flasher light, left, on Flasher switch turned to the left. Flasher light, right, on Flasher switch turned to the right. 500145-10 Flasher switch (EXC-R USA) The flasher switch is fitted on the left side of the handlebar. Possible states Flasher light off Flasher light, left, on F
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OPERATING ELEMENTS 14 Speedometer activation and test Activating the speedometer: The speedometer is activated when one of the keys is pressed or an impulse comes from the wheel speed sensor. Display test For the function test of the display, all display segments light up briefly. 400313-01 WS (wheel size) After the function test of the display, the wheel size WS is displayed. Info 2205 mm corresponds to the size of the 21" front wheel with a series produc- tion tire. The display then changes
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OPERATING ELEMENTS 15 Setting the clock Condition The motorcycle is standing. Press the button briefly and repeatedly until CLK appears at the bottom right of the display. Press the button for 3 - 5 seconds. The hour display flashes. Set the hour display with the button "+" and/or button " ". Press the button briefly. The next segment of the display flashes and can be set. You can set the following segments in the same way as the hours by pressing the 400330-01 button "+" and the b
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OPERATING ELEMENTS 16 Querying lap time Info This function can be called only if lap times are measured. Condition The motorcycle is standing. Press the button briefly and repeatedly until LAP appears at the bottom right of the display. Press the button briefly. The LAP 1 is displayed on the left of the display. Laps 1-10 can be displayed by pressing the button "+". button " " no function Press the button briefly. next display mode 400321-01 Info If an impulse is received from the
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OPERATING ELEMENTS 17 Display mode SPEED / CLK (time) Press the button briefly and repeatedly until CLK appears at the bottom right of the display. The time is displayed in CLK display mode. Press the button "+". no function Press the button " ". no function Press the button The display changes to the Setup menu of the clock. for 3 - 5 seconds. Press the button next display mode briefly. 400319-01 Display mode SPEED/LAP (lap time) Press the button briefly and repeatedly until LAP
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OPERATING ELEMENTS 18 Display mode SPEED/TR2 (trip master 2) Press the button briefly and repeatedly until TR2 appears at the top right of the display. TR2 (trip master 2) runs constantly and counts up to 999.9. The displayed value can be set manually with the button "+" and the button " ". A very practical function for rides by the road book. Info The TR2 value can also be corrected manually during the journey with the but- ton "+" and the button " ". 400324-01 If 999.9 is exceeded,
