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XL 800 Series
FOR SMOKE CONTROL
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Connecting HMIs or Laptops........................................ 17
Connecting the XI582 Operator Interface ............... 17
General............................................................................... 3
Connecting Laptops (XL-Online/CARE) ................. 18
XCL8010AU Terminals........................................... 18
Before Installation ...
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General Excel 800 Troubleshooting...............................................................31 Testing Wiring Connections..........................................31 Troubleshooting on the XCL8010AU Controller............31 Power LED (green) .................................................31 Alarm LED (red)......................................................32 LONWORKS Service LED..........................................32 C-Bus Tx and Rx LEDs......................................
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Excel 800 Installation WARNING Mount controller subpanel in cabinet so all labeling is visible. Secure full-size subpanel in place with six no. 10 x ½-inch This equipment generates, uses, and can radiate radio (13 mm) sheet metal screws (not supplied). Secure smaller frequency energy, and if not installed and used in accordance subpanel with four no. 10 x ½-inch (13 mm) sheet metal with the instructions manual, may cause interference to radio screws (not supplied). communications
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Wiring Excel 800 Wiring WARNING All wiring to the XL800 controller is unsupervised, except as noted. Risk of electric shock or equipment damage! All circuits are power limited, except for AC power circuits, ► Subpanel and Controller power must remain OFF until relay contacts and other circuits as noted. Controller is checked. All field wiring terminals accept 24 AWG to 14 AWG 2 2 (0.25 mm to 2 mm ) conductors except as noted. 4. Install optional Tamper Switch on cabinet per instru
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Excel 800 Wiring XL800 Series Power Consumption I/O Modules When selecting the appropriate power supply, the power Variants of I/O Modules consumption of the XL800 modules must be taken into There are two variants of I/O modules: account. • Panel Bus I/O modules with communication via Panel Bus Table 3. XL800 power consumption (light-gray housings) Modules are automatically commissioned (with firmware max. power consumption download) by the XCL8010AU model 24 Vac, 60 Hz 24 Vdc • LO
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Wiring Excel 800 ANALOG ANALOG BINARY RELAY FLOATING INPUT OUTPUT INPUT OUTPUT OUTPUT LonWorks XFLR824AU XFLR822AU BUS MODULES XFL821AU XFL822AU XFL823AU XFL824AU PANEL XFR822AU XFR824AU XFR825AU BUS MODULES XF821AU XF822AU XF823AU XF824AU XS821-22 XS823 XS824-25 XCL8010AU CONTROLLER MODULE LonWorks or Panel Bus Fig. 2. Overview of I/O modules and terminal sockets EN1B-0410GE51 R0908A 6
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Excel 800 Description of the XCL8010AU Controller Module Description of the XCL8010AU Controller Module Overview PC or HMI EXCELON I/O MODULES NO CONNECTION LonWorks BUS C-BUS Fig. 3. Connections to the XCL8010AU Controller Legend 1 Power supply for I/O modules 2 I/O Bus communication terminals 3 LONWORKS interface 4 LONWORKS service button 5 LONWORKS service LED 6 C-Bus Tx LED 7 C-Bus Rx LED 8 Reset button 9 HMI interface (for field use, only) 10 Alarm LED 11 Pow
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Description of the XCL8010AU Controller Module Excel 800 24 VAC CONTROLLER POWER SWITCH 120 VAC, 60 HZ LINE INPUT FUSE F1 (2 AMPS) PART NUMBERS ARE AS FOLLOWS: 2 AMP –HONEYWELL PART NO. 14000485-007 CONTROLLER F1 (AVAILABLE FROM HONEYWELL BRANCH LOCATIONS, ONLY) * POWER –BUSSMAN PART NO. AGC-2 ON H –LITTLEFUSE PART NO. 312002 N OFF MAIN LINE VOLTAGE G 120 VAC, 60 HZ TERMINAL ““ G MUST BE CONTROLLER CONNECTED TO A GOOD SUPPLY EARTH GROUND. 24VAC 48VA ~ MUST BE WIRED G TO EARTH GROUND 14507063-
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Excel 800 Description of the XCL8010AU Controller Module CONTROLLER TRANSFORMER GRN G 70 CONTROLLER SUPPLY 24 VAC BRN ~ 71 48 VA BLK 1 72 3 4 BLK 24 V 50 VA H 14507351-001 WHT 429P156A N E1A 1052 XXXX GRN G COM 120 V 1 2 MAIN LINE (120 VAC, 60 Hz) 1 TERMINAL “G” MUST BE CONNECTED TO A GOOD EARTH GROUND. MECHANICALLY SECURED TO SUBPANEL WITH MOUNTING SCREW 1 Fig. 7. Typical 14507287-007 Power Module wiring I/O Module Overview Table 5. Overview of I/O modules Panel Bus LONWORKS 1) d
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Description of the XCL8010AU Controller Module Excel 800 Corresponding Terminal Sockets Technical Data Table 6. I/O modules and corresponding terminal sockets System Data I/O module socket scope of delivery Table 7. System data XF821AU, 1 terminal socket, XFL821AU 1 bridge connector Operating voltage 24 VAC/DC, 60 Hz 1 swivel label holder XF822AU, XS821-22 Power consumption Max. 3.57 A XFL822AU, (1 XCL8010AU Controller XFLR822AU, + 16 I/O modules) XFR822AU 1 terminal socket
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Excel 800 Description of the XCL8010AU Controller Module 4 Locate separate from and below all building exhaust CAUTION fans and upstream of any prevailing winds. Risk of electric equipment damage! 5 Exhaust to outside of building. ► Failure to use listed/approved replacement parts can 6 Locate airflow differential switch. damage product, degrade operation and result in loss of safety function. 7 Locate UL-listed damper pressure / position indicator ► This product must be installed
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Description of the XCL8010AU Controller Module Excel 800 XCL8010AU, I/O Modules on Single Rail ► Connect XCL8010AU Controller Module and I/O modules ROOM 1 using the bridge connectors. 71 75 This provides power supply and communication connection. LonWorks LonWorks 72 76 No further wiring is necessary. XCL8010AU I/O MODULE I/O MODULE 73 77 74 1 2 78 Multiple Rails in Single Cabinet The multiple rails of a controller system are connected in series. ► Connect the rail ends as follows: –
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Excel 800 Description of the XCL8010AU Controller Module Panel Bus modules Panel Bus modules 71 75 71 75 71 75 72 76 72 76 72 76 73 77 73 XCL8010AU 77 73 77 74 78 74 78 74 78 11 1 12 2 13 3 14 4 LonWorks Bus modules 71 75 72 76 73 77 74 78 Fig. 12. Mixed bus system – correct wiring Panel Bus modules LonWorks Bus modules 71 75 71 75 71 75 72 76 72 76 72 76 73 77 73 XCL8010AU 77 73 77 74 78 74 78 74 78 11 1 12 2 13 3 14 4 Fig. 13. Mixed bus system – incorrect wiring ► Use the rotary HEX s
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Mounting/Dismounting Modules Excel 800 LONWORKS Bus Topologies 4 The LONWORKS Bus is a 78-kilobit serial link that uses 4 transformer isolation so that the bus wiring does not have a LOCK polarity. I.e. it is not important which of the two LONWORKS Bus terminals are connected to each wire of the twisted pair. The LONWORKS Bus does not need to be shielded on the controller module side. The LONWORKS Bus can be wired in daisy chain, star, loop or any combination thereof as long as the maxi
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Excel 800 Mounting/Dismounting Modules Mounting/Dismounting Controller/Sockets Mounting Sockets NOTE: When using both Panel Bus and LONWORKS Bus I/O modules in an Excel 800 System, group both Panel Bus modules (light-gray) and LONWORKS Bus I/O modules (dark-gray), e.g., on different rails. Up to 10 Panel Bus I/O modules can be mounted to one side of the XCL8010AU. In total, up to 16 Panel Bus I/O modules can be mounted to one controller. The XCL8010AU Controller Module is mounted on t
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Mounting/Dismounting Modules Excel 800 Fig. 21. Releasing latch Fig. 19. Connecting terminal sockets with bridge Mounting/Dismounting Electronic Modules connector NOTE: Bridge connectors transmit both communication Mounting Electronic Modules signals and power supply between modules. NOTE: Electronic modules can be removed from the Removing bridge connectors will interrupt the socket or inserted into the sockets without transmission of both communication signals and switching o
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Excel 800 Mounting/Dismounting Modules Setting the C-Bus Termination Switch ► Set the C-Bus termination switch S1 appropriately. Fig. 23. Locking the electronic module Fig. 25. C-Bus termination switch S1 NOTE: The red locking mechanism will not close if the electronic module is not properly mounted. Table 11. XCL8010AU C-Bus termination switch settings Dismounting Electronic Modules switch setting NOTE: Electronic modules can be removed from the baud rate S1 socket or i
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Mounting/Dismounting Modules Excel 800 Connecting Laptops (XL-Online/CARE) Features ► Connect a laptop (on which e.g., XL-Online or CARE has been installed) to the HMI interface or LONWORKS interface LONWORKS Interface and Terminals of the XCL8010AU Controller Module by means of The XCL8010AU Controller Module features – the XW885 cable or • An RJ45 socket serving as an interface – the XW585 cable connected with an XW586 Cable. to connect laptops or HMIs to the LONWORKS Bus • LONWO
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Excel 800 Mounting/Dismounting Modules C-Bus Tx LED and Rx LED HMI Interface The XCL8010AU Controller Module is equipped with a Tx The XCL8010AU Controller Module is equipped with an HMI LED (status: yellow/OFF) and an Rx LED (status: Interface for the connection of HMIs, e.g., XI582 Operator yellow/OFF). Interface or a laptop (with XL-Online/CARE). C-Bus 1 2 Fig. 29. C-Bus Tx LED (1) and Rx LED (2) Fig. 31. HMI interface, Tx LED (1) and Rx LED (2) C-Bus LEDs HMI interface LED
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Mounting/Dismounting Modules Excel 800 Alarm and Power LEDs Watchdog Status The XCL8010AU Controller Module is equipped with an alarm Table 19. Watchdog status (terminal 4) LED and a power LED. status signal on terminal 4 Failure (= alarm) 24 V Normal operation 0 V Modem Interface NO CONNECTION. I/O Bus Switch S2 The XCL8010AU Controller Module features a 2-position I/O Bus switch S2. I/O Bus switch S2 must be set in accordance with the kind of Fig. 32. Alarm LED (1) and pow
