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OM-353 122200U
November 2000
Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
Description
Arc Welding Power Source
Cybertig
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From Hobart to You Thank you and congratulations on choosing Hobart. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. This Owner’s Manual is designed to help you get the most out of your Hobart products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Hobart you can count on years of reliable service with
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TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . .
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SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Marks a special safety message. ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions Means “Note”; not safety related. to avoid the hazards. 1-2. Arc Welding
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ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays Always ventilate confined spaces or use that can burn eyes and skin. Sparks fly off from the approved air-supplied respirator. weld. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 li
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1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. Do not install or place unit on, over, or near Keep away from moving parts such as fans. combustible surfaces. Keep all doors, panels, covers, and guards Do not install unit near flammables. closed and securely in place. Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING UNIT can cau
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1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body. years of resea
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SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Identifie un message de sécurité particulier. risques de danger reliés aux CHOCS ÉLECTRIQUES, aux PIÈCES EN MOUVEMENT et aux PIÈCES CHAUDES. Reportez-vous au
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LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation. (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées Veiller toujours à bien aérer les espaces
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1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. Ne pas placer l’appareil sur, au-dessus ou à proxi- Rester à l’écart des organes mobiles comme le mité de surfaces infllammables. ventilateur. Maintenir fermés et fixement en place les portes, Ne pas installer l’appareil à proximité de produits inflammables panneaux, recouvrements et dispositifs de Ne pa
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1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202. Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. Règles de sécurité en soudage, coupage et procédés conne
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SECTION 2 – DEFINITIONS 2-1. Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. 1 Electric shock from welding electrode or wiring can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves. 1.2 Protect yourself from electric shock by insulating yourself from work and ground. 1.3 Disconnect input plug or power before working on machine. 2 Breathing welding fumes can be hazardous to your health.
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2-2. Rating Label For CE Products 1 1 ISO/IEC 974-1 7A/10.2V 310A/22.4V X 25% 60% 100% I 310A 200A 155A 2 U = 80V 0 U 22.4V 18V 16.2V 2 5A/20.2V 310A/32.4V X 25% 60% 100% I 310A 200A 155A 2 U = 80V 0 U 32.4V 28V 26.2V 2 1 U = 220 I = 117.2A I = 59A 1 1max 1Eff 50 Hz U = 380 I = 72.2A I = 36A 1 1max 1Eff U = 415 I = 63.8A I = 32A 1 1max 1Eff IP 21S S-178 813-A OM-353 Page 10
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2-3. Symbols And Definitions Some symbols are found only on CE products. NOTE Gas Tungsten Arc Shielded Metal Arc Amperes Panel–Local Welding (GTAW) Welding (SMAW) A Do Not Switch Volts Arc Force (DIG) Spot Timer V While Welding Output Circuit Breaker Remote Temperature Protective Earth High Frequency - Alternating Current Input (Ground) Start High Frequency - Postflow Timer Preflow Timer High Frequency Continuous Increase/Decrease Gas (Supply) Gas Input Gas Output Of Quantity On Off Percent Dir
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SECTION 3 – INSTALLATION 3-1. Specifications Amperes Input at AC Balanced Rated Load Output, 50/60 Hz, Single-Phase Rated Amp Max IP 200 V 230 V 460 V 575 V PFC** KVA KW Welding Output Range OCV Rating NEMA Class II No 106 92 46 37 21 11.4 PFC (4.6*) (4*) (2*) (1.6*) (0.89*) (0.68*) (40) – 250 5–310 A 80 V 21 S Amperes, 30 Volts With AC, 40% Duty 76 66 33 26 15.2 11.4 PFC Cycle *While idling **Power Factor Correction Amperes Input at AC Balanced Rated Load Output, 50/60 Hz, Single-Phase Rated Ra
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3-3. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, thermostat opens, output stops, light goes on (CE models only), and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle be- fore welding. Exceeding duty cycle can damage unit and void warranty. 40% Duty Cycle At 250 Amperes (60 Hz Models Only) 4 Minutes Welding 6 Minutes Resting 60% Duty Cycle At 200 Amperes 6 Minut
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3-4. Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit. Movement 1 If using lifting forks, extend forks beyond opposite side of unit. 3 Rating Label (Non CE Models Only) 4 Rating Label (CE Models OR Only, See Section 2-2) 2 Use rating label to determine input power needs. CE label located on rear panel. Location And Airflow 5 Plate Label (CE Models Only) 6 6 Line Disconnect Device Locate unit near correct input pow- er supply. Special installation
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3-6. Tipping Be careful when placing or moving unit over uneven surfaces. 3-7. Weld Output Terminals And Selecting Cable Sizes ARC WELDING can cause Electromagnetic Interference. To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. If interference still occurs, the u
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3-8. Remote 14 Receptacle Socket* Socket Information A 24 volts ac. B Contact closure to A completes 24 volts ac contactor control circuit. C Command reference; 0 to +10 volts dc output to remote control. AJ K I B D Remote control circuit common. L NH C A M D G E 0 to +10 volts dc input command signal from remote control. F F E ST-154 795-C K Chassis common. *The remaining sockets are not used. 3-9. 115 Volts AC Duplex Receptacle And Shielding Gas Connections Turn Off power before connecting t
