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EFFECTIVE: February 6, 2014
MOTORIZED
TROLLEY
MR2 SERIES
1 Ton through 20 Ton Capacity
Code, Lot and Serial Number
This equipment should not be installed, operated or maintained
by any person who has not read and understood all the
contents of this manual. Failure to read and comply with the
contents of this manual can result in serious bodily injury or
death, and/or property damage.
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9.0 Parts List When ordering parts, please provide the trolley code number, lot number and serial number located on the hoist name Plate (see fig. below). Reminder: Per sections 1.1 and 3.6.1 to aid in ordering parts and product Support, record the trolley code number, lot number and serial number in the space provided on the Cover of this manual. MR2 Series Name Plate The parts list is arranged into the following sections: Section 1/8 to 5 Ton Page 9.1 Electric Parts – 1/8 to 5 Ton…
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9.1 Electric Parts – 1/8 to 5 Ton (Single Speed) Figure 9-1-1 Electric Parts (Single Speed) 52
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9.1 Electric Parts– 1/8 to 5 Ton (Single Speed) Parts Figure No. Part Name Per 1 Ton 2 Ton 3 Ton 5 Ton Trolley 1 Connection Box Assembly 1 7013001 7013002 2 Holder A 1 ECP5924AA 3 Holder B 2 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Cord Cover 1 E6F630010S 7 Machine Screw With Spring Washer 8 MS554010 9 Connection Box 1 MR1DS9401 10 Connection Box Cover 1 MR1DS9411 11 Connection Box Packing 1 MR1DS9421 12 Machine Screw With Spring Washer 4 MS554010 13
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9.1 Electric Parts – 1/8 to 5 Ton (Dual Speed) Figure 9-1-2 Electric Parts (Dual Speed) 54
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9.1 Electric Parts– 1/8 to 5 Ton (Dual Speed) Parts Figure No. Part Name Per 1 Ton 2 Ton 3 Ton 5 Ton Trolley 2V 7013101 7013102 7013103 1 Connection Box Assembly 1 4V 7013104 7013105 7013106 2 Holder A 1 ECP5924AA 3 Holder B 2 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Cord Cover 1 E6F630010S 7 Machine Screw With Spring Washer 8 MS554010 9 Connection Box 1 MR1DS9401 10 Connection Box Cover 1 MR1DS9411 11 Connection Box Packing 1 MR1DS9421 12 Machine Scre
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9.1 Electric Parts – 1/8 to 5 Ton (Direct Connection) Figure 9-1-3 Electric Parts (Direct Connection) 56
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9.1 Electric Parts– 1/8 to 5 Ton (Direct Connection) Parts Figure Part Name Per 1 Ton 2 Ton 3 Ton 5 Ton No. Trolley 2 Holder A 1 ECP5924AA 3 Holder B 3 ECP5924AB 4 Packing 3 ECP5924AC 5 Holder Nut 3 ECP5924AD 8 Plate D 1 ECP5924AF 9 Cord Cover Packing 2 MS527010 10 Machine Screw With Spring Washer 4 MS554010 26 Power Supply Cable Assembly 1 MR2DS2759 MR2ES2759 27 Holder A 2 ECP5924AA 28 Holder B 1 ECP5924AB 29 Packing 1 ECP5924AC 30 Holder Nut 1 ECP5924AD 31 Cable Packing
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9.2 Pendant Parts – 1/8 to 5 Ton Figure 9-2-1 Pendant Parts 58
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9.2 Pendant Parts – 1/8 to 5 Ton Figure Parts Per Part Name 1 Ton 2 Ton 3 Ton 5 Ton No. Trolley W ZB1102AI1000 Push Button Cord X ZB1202AI1000 1 6C/7C/8C Complete 1 Y ZB2102AI1000 Assembly Z ZB2202AI1000 2 Holder A DC 1 ECP5924AA 3 Cable Packing DC 1 ECP6916AA Push Button Cord 6C W 16/6P 4 1 Push Button Cord 8C X, Y, Z 16/8P 5 Warning Tag PB 1 WTAG7 6 Tag Holder 1 E3S787003 Machine Screw With 7 1 J1AP24002608 Spring Washer 8 Nut 1 9093414 W, PC ECP2108AB 9 Plug 8P
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9.3 Power Supply Parts – 1/8 to 5 Ton Figure 9-3-1 Power Supply Parts 60
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9.3 Power Supply Parts – 1/8 to 5 Ton Parts Figure No. Part Name Per 1 Ton 2 Ton 3 Ton 5 Ton Trolley 1 Power Supply Cable 4C Assembly 1 ZBZC12AH1100 ZBZC12BH1100 2 Cable Packing 1 ECP6914AA ECP6916AA 3 Cable Support 14 Assembly 1 M3ES0101724 5 Power Supply Cable 4C 1 14/4 12/4 6 Cable Hanger 14 Assembly A/R ES1527003 MS1733020 7 Cable Support Bar Assembly 1 MR1DS1491 8 Cable Support Bar 1 MR1DS9491 9 Cable Support Arm 1 MR1DS9492 10 Bolt 1 9093328 11 Spring Lock Washer 1 901
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9.4 Side Plates and Suspension Parts – 1/8 to 5 Ton Figure 9-4-1 Side Plates and Suspension Parts 62
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9.4 Side Plates and Suspension Parts– 1/8 to 5 Ton Figure Parts Per Part Name 1 Ton 2 Ton 3 Ton 5 Ton No. Trolley 2 Side Plate G Assembly 1 MR1DS5201 MR1ES5201 MR1FS5201 MR1GS5201 3 Track Wheel G Assembly 2 MS1101010 MS1101020 MS1101030 MS1101050 4 Washer 2 MS104010 MS104020 MS104030 MS104050 5 Snap Ring 2 9047115 9047120 9047125 9047135 6 Side Roller Assembly 4 MR1DS1211 MR1ES1211 MR1GS1211 8 Bolt 4 9093329 9093351 90933116 9 Spring Lock Washer 4 9012711 9012712 9012715 10 Nut 4 9093
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9.5 Motor Parts – 1/8 to 5 Ton Figure 9-5-1 Motor Parts 64
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9.5 Motor Parts – 1/8 to 5 Ton Parts Figure Part Name Per 1 Ton 2 Ton 3 Ton 5 Ton No. Trolley 2 Gear Box Packing 1 MR1DS9248 3 Set Pin 2 MR1DS9249 4 Bolt 4 9093328 5 Spring Lock Washer 4 9012711 6 Washer 4 9012513 7 Motor Assembly 1 7018401 7018402 8 Ball Bearing 1 9001004 9 Brake Drum Assembly 1 MR1DS5261 10 Brake Spring 1 MS304010 11 Bumper 1 MR1DS9265 12 Guard 1 MR1DS9281 13 Motor Shaft With Rotor 1 MR1DS5291 MR1GS5291 14 Oil Seal 1 MR1DS9293 15 Motor Cover Assembly
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9.6 Motor Parts – 8 to 20 Ton Figure 9-6-1 Motor Parts 66
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9.6 Motor Parts – 8 to 20 Ton Parts Figure Part Name Per 8 Ton 10 Ton 15 Ton 20 Ton No. Trolley 2 Gear Frame Packing 1 (2) MR1IS9248 3 Set Pin 2 (4) MR1DS9249 4 Bolt 4 (8) 9093328 5 Spring Lock Washer 4 (8) 9012711 6 Washer 4 (8) 9012513 7 Motor Assembly 1 (2) 7018402 8 Ball Bearing 1 (2) 9001004 9 Brake Drum Assembly 1 (2) MR1DS5261 10 Brake Spring 1 (2) MS304010 11 Bumper 1 (2) MR1DS9265 12 Guard 1 (2) MR1DS9281 13 Motor Shaft With Rotor 1 (2) MR1DS5291 14 Oil Seal 1 (
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9.7 Side Plates and Suspension Parts – 8 to 20 Ton Figure 9-7-1 Side Plates and Suspension Parts 68
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9.7 Side Plates and Suspension Parts – 8 to 20 Ton Figure Part Name Parts Per Trolley 8 Ton 10 Ton 15 Ton 20 Ton No. 2 Side Plate G Assembly 1 (2) MR1IS5201 3 Track Wheel G Assembly 2 (4) MS1101075 7 Washer 2 (4) MS104075 8 Snap Ring 2 (4) 9047145 9 Side Roller Complete Assembly 4 (8) MR1GS1211 11 Bolt 4 (8) 90933116 12 Spring Lock Washer 4 (8) 9012715 13 Nut 4 (8) 9093439 15 Side Plate S Assembly 1 (2) MR1IS5202 16 Track Wheel S Assembly 2 (4) MS1102075 20 Washer 2 (4) MS104075 2