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Product features may vary from the picture above.
Harley-Davidson is a registered trademark and the motorcycle sound
is a trademark of H-D Michigan, Inc. used under license.
Owner’s Manual with Assembly Instructions
Please read this manual and save it with your original sales receipt.
For Model 74230
Tools needed for assembly: Phillips Screwdriver, Hammer, and Slotted Screwdriver (not included).
® ®
Use only with a Power Wheels 6 Volt (4.0 Amp/Hr.) Battery, Power Wheels 25 Amp Fuse
®
and Power
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Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Warnings and Cautions B ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE ® - Do not bypass a Power Wheels fuse. It is a safety device. ® - Use only a Power Wheels 25 Amp fuse. - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery, fuse or charger could cause a fire or explosion resulting in serious
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Parts C • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Headlight Assembly Vehicle Frame Front Fender
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Parts Handgrips - 2 Power Button Cover Right Left Handlebar Handlebar 6 Volt Charger Power Button Wire Cover Harness Sound Box Steering Stop Battery Clamp 6 Volt Battery 25 Amp Fuse Exhaust Cover - 2 Wheel Bushing - 2 Right Saddlebag Left Saddlebag *For your convenience, one extra 25 amp Fuse is included. Not Shown: Label Sheet - 2 3 .354 Cap Nut - 4* #8 x /4" Plastite Screw – 31 Washer - 2 All Shown Actual Size *For your convenience, one extra .354 cap nut is included. 5 R
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Parts Diagram D 7 4 3 5 5 26 11 13 6 10 12 8 15 25 14 2 28 24 27 1 16 17 15 22 22 15 19 20 21 9 21 20 19 23 18 15 Note: Some parts shown are assembled on both sides of the vehicle. 1. Vehicle Frame 12. 25 Amp Fuse 23. Wheel 2. Back Fender 13. Gas Tank 24. Fender 3. Right Handlebar 14. Sound Box 25. Headlight Assembly 4. Left Handlebar 15. Cap Nut - 4 26. Wire Cover 5. Handgrip - 2 16. Steering Stop 27. Saddlebag (Left and Right) 6. Power Button Harness 17. Fork Axle 28. Exhaust Cover - 2 7. Powe
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Battery Charging E ELECTRICAL HAZARD WARNING CAUTION • Battery can fall out and injure a child Use the charger in dry locations only. if vehicle tips over. Always use battery clamp. • PREVENT FIRE Important Notes ® • Your new battery must be charged for at least - Do not bypass a Power Wheels fuse. 18 hours before you use it in your vehicle for the It is a safety device. first time. ® - Use only a Power Wheels • We recommend that you start charging your battery 25 Amp fuse. before beginning
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Battery Charging IMPORTANT! The battery must be removed from the vehi- cle back fender for the initial charge in order to complete assembly. After assembly is complete, you do not need to Charger 2 Charger remove the battery from your vehicle to recharge it. Connector Battery Connector Battery Clamp • Plug the charger connector into the battery connector. 3 • Using a Phillips screwdriver, loosen and remove the screw in the battery clamp. Remove the battery clamp from the vehicle body. ® • Remove
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R Assembly F Right WARNING Handlebar 3 Children can be harmed by small parts, sharp edges and sharp points in the vehi- cle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the bat- tery, or help in assembly of the vehicle. Wire Cover Right Handlebar 1 Channel Power Button Cover • Locate the right handlebar. The right handlebar is labeled with an Power Button Harness R and has an additional
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Assembly Power Button Covers 7 5 Headlight Assembly DO NOT Fully Tighten • Insert two screws into the headlight assembly and hand tighten. DO NOT fully tighten these screws. These • Fit the power button covers together. Insert a screw into screws will be fully tightened in Assembly Step 19. the power button cover. • Tighten the screw with a Phillips screwdriver. Do not over-tighten. Left Handlebar Right Handlebar 8 6 Headlight Assembly Power Button Hole Harness Headlight Assembly Top Hole DO NO
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Assembly 11 9 Handlebar Assembly Front Fork Fork Axle (Smaller) A B Cap Nut Steering Stop • Separate the fork axle and the front axle. The fork axle is smaller than the front axle. • Fit the tab on the steering stop into the slot in the front • Place a cap nut on a flat surface, inside up. A fork . • Fit the end of the fork axle into the cap nut. • Hold the steering stop in place. • Tap the opposite end of the fork axle with a hammer to • Slide the handlebar assembly onto the front fork and
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Assembly Arrow Front Fender 13 15 Handlebar Handlebar Front Axle Cap Nut • Place a cap nut on a flat surface, inside up. • Fit the end of the front axle into the cap nut. • Tap the opposite side of the front axle with a hammer to secure the cap nut to the front axle. Pull on the cap nut to • Position the vehicle upside down. be sure it is secure. • Note the arrow on the underside of the front fender. • Position the front fender so that the arrow points toward the front of the vehicle. Slide the
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Assembly Wheel (with Bushings) Washer Headlight Assembly 17 19 Shock Washer Shock Front Axle Tighten All Four Screws Wheel Wheel Bushing Bushing • Turn the vehicle upright. • Tighten all four screws in the headlight assembly (assem- bled in Assembly Step 7 and Assembly Step 8) with a • Fit the wheel bushings into the center hole in the wheel Phillips screwdriver. Do not over-tighten. (see inset). • Position the wheel between the shocks. • Slide the front axle through a shock, a washer, the whe
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Assembly Battery Tips • Do not mix old and new batteries. Rear Wheel 21 • Do not mix different types of batteries: alkaline, standard (carbon-zinc) or rechargeable (nickel-cadmium). • Remove the batteries during long periods of non-use. Always remove exhausted batteries from the sound box. Battery leakage and corrosion can damage the vehicle. Dispose of batteries safely. • Never short circuit the battery terminals. • Non-rechargeable batteries are not to be recharged. • Only batteries of the sam
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Assembly Back Fender Power Button Motor Harness Harness 24 27 • Plug the power button harness and the motor harness together. Push firmly to snap the connectors together. • Carefully fit the back fender onto the vehicle. DO NOT pinch the motor harness wires. 25 • Insert four screws through the back fender and into Connectors Tab Tab the vehicle. • Tighten the screws with a Phillips screwdriver. Do not over-tighten. 28 Back Fender • Fit the connectors between the tabs inside the vehicle. • Bend
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Assembly Handlebars 29 31 Handgrip Handgrip • Install the battery into the battery compartment (see step 2, page 19 in the Battery Installation section). • Plug the battery harness and the motor harness together. • Fit a handgrip on the end of each handlebar. Push firmly to snap the connectors together. Hint: If it is difficult to slide the handgrips onto the handle- bars, moisten the inside of the handgrips with water. 30 Seat 32 Gas Tank Tab Power Button • Test to be sure you have assembled th
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Label Decoration G Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove any dust or oils. • Place the labels exactly as shown in the illustrations. • For best results, avoid repositioning a label once it has been applied to the vehicle. • After applying a label, rub the label
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Label Decoration 5 8 26 4 19 20 22 15 19 20 20 20 Right Side 6 9 25 3 14 19 18 19 18 18 18 Left Side 18
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Battery Installation H IMPORTANT! Use only a Power Wheels 6 Volt (4.0 Amp/Hr.) Battery battery with a 25 amp fuse installed. Use of any other battery Clamp 2 or fuse will damage your vehicle. Make sure that you charge the battery for at least 18 hours using the enclosed Power 6 Volt Hole ® Battery Wheels 6 Volt (4.0 Amp/Hr.) charger before operating your vehicle for the first time. Charge the battery for at least 14 hours after each use of the vehicle. Never charge the battery longer than 30 h
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How to Operate Changing Batteries I J Your Vehicle in the Sound Box Hint: When sound becomes faint or there is no sound at all, it’s time for an adult to change the batteries in the sound box! Power Press Here Button Seat 1 2 mph 1 • Using a slotted screwdriver, turn the lock fastener /4 turn to the unlocked position . • Remove the seat from the vehicle. Go Stop Let’s Go.... • Seat your child on the vehicle seat, with both hands on the handlebars and both feet on the footrests. 2 • Press the po
