Harley-Davidson 77197-07 user manual

Summary of the content on the page No. 1

-J04167 REV. 2006-05-02
CRUISE CONTROL KIT FOR FLHR/S MODELS
GENERAL
Kit Number
Disconnect negative (-) battery cable first. If positive (+)
77197-07, 77198-07
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explosion,
Models
which could result in death or serious injury. (00049a)
These kits fit 2007 and later FLHR (77197-07) and FLHRS
3. Remove battery.
(77198-07) (Road King) model motorcycles.
4. See Figure 1. In battery box, identify

Summary of the content on the page No. 2

8. See Figure 10. Obtain the three flange locknuts (7) and is02721 install to cruise control module studs (inside battery box). Tighten nuts 9-11 ft-lbs (12.2-15 Nm). Locate the 10-place connector harness (normally wire tied to frame tube next to battery box) and cut the tie. Route downward and install 2 the 10-place connector into cruise module. 9. Reinstall the fuse block cover panel by sliding (side 1 channels) back onto mounts. See Figure 10. Obtain cable tie/s (8) from kit. Bundle wire harn

Summary of the content on the page No. 3

NOTE is02725 The friction shoe is a loose fit and may fall out or become dis- lodged if the lower switch housing is turned upside down or shaken. 1 5. See Figure 5. Remove the brass ferrules from the notches on the inboard side of the throttle control grip, then remove ferrules from the cable end fittings. Save ferrules for re- installation. 3 is02724 4 2 1. Lower cable housing 2. Idle cable insert (gold) 3. Tension adjuster screw 1 3 2 4. Throttle cable insert (silver) Figure 6. Upper Right Han

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the grip so that the ferrule notches are at the top. To pre- 21. Remove the cardboard insert between the brake lever and vent binding, pull the grip back about 1/8 inch (3.2 mm). lever bracket. 14. Refer to Figure 5. Position the new lower switch housing 22. See Figure 10. Obtain two harness retainers (4) from kit. beneath the throttle control grip. Install the brass ferrules Adjust the harness so it runs under the handlebar and onto the cables so that the end fittings seat in the ferrule secure

Summary of the content on the page No. 5

6. Verify that the wire harness conduit (6) runs in the groove NOTE at the bottom of the handlebar. Be sure that the upper Always tighten the lower switch housing screw first so that any switch housing harness will not be pinched under the gap between the upper and lower housings is at the front of handlebar when the switch housing screws are tightened. the switch. 7. Start the upper and lower switch housing screws saved 11. Route left hand control harness under handlebar and down in Step 3, but

Summary of the content on the page No. 6

SERVICE PARTS is02729 A 3 2 7 8 1 6 4 5 Figure 10. Service Parts: FLHR/I and FLHRS/I Cruise Control Kit Table 1. Service Parts Table Item Description (Quantity) Part Number Item Description (Quantity) Part Number Model FLHR/I, Kit 77197-07 Model FLHRS/I, Kit 77198-07 1 Assembly, cruise control w/har- 70955-04 1 Assembly, cruise control w/har- 70955-04 ness ness 2 Assembly, hand control (right) 70419-07 2 Assembly, hand control (right) 70437-07 3 Assembly, hand control (left) 70434-07 3 Assembly,