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MODEL G0463
SMALL MILL/DRILL
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7741 PRINTED IN CHINA
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Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet ................................
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SECTION 4: OPERATIONS ........................................................................................................... 18 Operation Safety ...................................................................................................................... 18 Power Controls ......................................................................................................................... 18 Power Shutdown .........................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0463 Small If you have any comments regarding this manual, Mill/Drill. This machine is part of a growing Grizzly please write to us at the address below: family of fine metalworking machinery. When used according to the guidelines set forth in this Grizzly Industrial, Inc. C manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 2069 mitment
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Product Dimensions: Weight......................................................................................................................................... 353 lbs. Length/Width/Height................................................................................................. 27 x 30 x 33-3/4 in. Foot Print (Length/Width)........................................................................................................ 16 x 13 in. Shipping Dimensions: Type......................
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Main Specifications: Spindle Travel.......................................................................................................................3-3/8 in. Swing....................................................................................................................................... 18 in. Longitudinal Table Travel...................................................................................................15-7/8 in. Cross Table Travel...................................
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Identification B D E C A F G H T S I R J K Q O P N L M Figure 1. G0463 Identification. A. Emergency Stop Button K. Longitudinal (X-Axis) Handwheel B. Drawbar (under cover) L. Vertical (Z Axis) Handwheel C. High/Low Gear Change Knob M. Adjustable Feet D. Headstock Lock N. Cross (Y-Axis) Handwheel E. Fuse Socket O. Table Locks F. Spindle RPM Control P. Longitudinal Scale G. Forward/Reverse Switch Q. T-Slots and Coolant Trough H. Main Power Switch R. Drill Chuck I. Quill Feed Levers S. Quill J.
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety for Mill/Drills 1. UNDERSTANDING CONTROLS. Make sure 10. MACHINE CARE AND MAINTENANCE. you understand the use and operation of all Never operate the mill/drill with damaged or controls. worn parts. Maintain your mill/drill in proper working condition. Perform routine inspec- 2. SAFETY ACCESSORIES. Always use a tions and maintenance promptly. Put away chip guard in addition to your safety glasses adjustment tools after use. when milling to prevent bodily injury. 11. DISCON
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- Serious personal injury could occur if you ration does not comply connect the machine to the power source with local and state codes. before you have completed the set up pro- Ensure compliance by cess. DO NOT connect the machine to the checking with a qualified power source until instructed to do so. electrician! Amperage Draw The M
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SECTION 3: SET UP Set Up Safety Items Needed for Set Up The following items are needed to complete the This machine presents set up process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Precision Level ........................................... 1 the controls and opera- • Safety Glasses (for each person) .............. 1 tions before starting the • Solvent ..................
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Inventory H B After all the parts have been removed from the two boxes, you should have the following items: C E Box 1: (Figures 3 & 4) Qty I A. Mill/Drill with Chuck .................................... 1 D B. Spare Drive Belt 2 x 65 .............................. 1 J C. Oil Bottle ..................................................... 1 D. End Wrenches 8/10, 14/17, 17/19mm .... 1 ea G E. Chuck Key .................................................. 1 F F. Drift ................................
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Workbench Load oil to protect them from corrosion during ship- Although adjustable feet are included with your ment. Remove this protective coating with a sol- mill/drill, It is strongly recommended you bolt your vent cleaner or citrus-based degreaser such as machine to a sturdy workbench that will not tip. Grizzly’s G7895 Degreaser. To clean thoroughly, Refer to the Machine Data Sheet for the weight some parts may
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Feet Mounting to Workbench Four leveling feet have been included with your mill/drill. However, we recommend bolting your The Model G0463 should be bolted to a work- machine to a sturdy workbench. bench to provide maximum rigidity and safety. Components and Hardware Needed: Qty Components and Hardware Needed: Qty Feet with Hex Nut M12-1.75 ............................... 4 Hex Bolts M12-1.75 x (length as needed) ...........4 Flat Washers 12mm ...........................................8 To i
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4. Make sure all switches are OFF and connect Test Run and the mill/drill to the power source. Spindle Break-in 5. Turn the main power switch ON & Spindle RPM control ON and let the mill run for a minimum of 10 minutes on a low speed. The The Model G0463 has two speed ranges: Low mill/drill should run smoothly with minimal range is 0–1000; high range is 0–2000 RPM. noise and vibration. It is essential to closely follow the proper break-in —If you suspect the mill/drill is not working p
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5. Using the 17mm wrench, loosen the drawbar Drill Chuck Removal but DO NOT remove it. The Model G0463 may have shipped with the drill NOTICE chuck installed in the spindle. If this is the case, DO NOT completely unscrew the drawbar go ahead and remove the chuck and arbor at this before striking it with the hammer. You will time. damage the threads on the drawbar and the arbor. Tools Needed: Qty Brass Hammer .................................................. 1 6. Tap the top of the drawbar
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To remove the collet: R-8 Collets 1. UNPLUG THE MILL/DRILL! The Model G0463 features an R-8 spindle taper, 2. Tighten the headstock lock. which only accepts R-8 collets. R-8 collets come 1 7 in many sizes, typically ranging from ⁄16" to ⁄8" and 3mm to 20mm. You will need a collet to match the diameter of the shank of the tool you want to hold. LACERATION HAZARD! Leading edges of end mills To install the R-8 collet: and other cutting tools can be very sharp. Protect your 1. UNPLUG THE M
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SECTION 4: OPERATIONS Power Controls Operation Safety It is vital that you become familiar with the power controls before operating the Model G0463. Three separate switches control the power on the Damage to your eyes, lungs, and ears could mill/drill (see Figure 10). result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection 2 4 1 when operating this machine. 5 3 6 7 Loose hair and cloth- ing could get caught in machin
