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74370a-0920.qrk 5/21/01 2:06 PM Page 1
MOTORCYCLE
®
RIDE-ON
Product features may vary from the picture above.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer and Safety Scissors (not included).
®
Use only with two Power Wheels 6 Volt Rechargeable Batteries with A-Style Connectors
®
and Built-in Thermal Fuses, and a Power Wheels 12 Volt Charger (all included).
Sound Box requires three “AA” (LR6) alkaline batteries (n
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74370a-0920.qrk 5/21/01 2:06 PM Page 2 Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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74370a-0920.qrk 5/21/01 2:06 PM Page 3 Warnings and Cautions B ELECTRICAL HAZARD WARNING • Batteries can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. ® ® - Use of Power Wheels components in products other t
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74370a-0920.qrk 5/21/01 2:06 PM Page 4 Parts C • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Whee
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74370a-0920.qrk 5/21/01 2:06 PM Page 5 Parts Exhaust Pipe Set Left - Inner Half Right - Inner Half Right - Outer Half Left - Outer Half Front Fork Headlight - Rear Half Headlight - Front Half Seat Saddlebag - 2 Gas Tank Soundbox Battery Clamp Fork Cover 5
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74370a-0920.qrk 5/21/01 2:06 PM Page 6 Parts (Inner Half) (Outer Half) Right Left Shock Set - 2 Handlebar Set Fender Tip Handgrips - 2 Left Mirror Housing Taillight Cover Mirror Lens - 2 Right Mirror Housing Mirror Clamp - 2 Taillight 6
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WARNING P R E V E N T F I R E • D o n o t b y p a s s a P o w e r W h e e l • • UNseev eo rn lm y o a d i R f ye dt h P e o e w leer c W t r hi c e a e ll s O R O P E R A T E 74370a-0920.qrk 5/21/01 2:06 PM Page 7 Parts Hex Bushing - 4 Axle Bushing - 2 12 Volt Charger 6 Volt Battery - 2 Round Bushing - 2 Not Shown: Label Sheet 3 #8 x /4" Screw – 63 .437 (Large Diameter) Cap Nut - 4* .354 (Small Diameter) Cap Nut - 2* 1 #8 x /2" Screw – 5 All Shown Actual Size *For your convenience, two extra
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T M 74370a-0920.qrk 5/21/01 2:06 PM Page 8 Parts Diagram D 37 33 34 13 3 35 20 28 36 17 5 2 4 29 24 15 16 19 11 23 18 31 14 9 10 30 12 25 14 32 4 7 21 8 29 22 6 12 1 Note: Some parts shown are assembled 30 11 on both sides of the vehicle. 26 27 1. Vehicle Frame 15 Headlight - Front Half 28. 12 Volt Charger 2. Vehicle Body 16. Headlight - Rear Half 29. .354 Cap Nut - 2 3. Seat 17. Handlebar - 2 30. .437 Cap Nut - 4 4. Wheel - 2 18. Sound Box 31. Battery Clamp 5. Gas Tank 19. Front Fork 32. Fend
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74370a-0920.qrk 5/21/01 2:06 PM Page 9 Battery Charging E About Thermal Fuses ELECTRICAL HAZARD Your Power Wheels 6 volt batteries are equipped with built-in thermal fuses. The thermal fuses are self-resetting WARNING safety devices which automatically “trip” and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse has “tripped”, • Batteries can fall out and injure a it will automatically reset itself after approximately 25 child if
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WARN N I G P R E V E N T F I R E • • DUos en oot n lb yy paa s R se da PPoo w wee rr W Whheeeel l s • N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E WARNING • D o nP o tR bEy V p aEs N s T a PFo IwR e rE W h e e l • U s e o n l y a R e d P o w e r W h e e l s • N e v e r m o d i f y t h e e l e c t r i c a l WARNING O R O P E R A T E P R E V E N T F I R E • D o n o t b y p a s s a P o w e r W h e e l • • U see eo n l y a i R e d P o w le r W h i e e ll s ONR v Or P mE o R
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74370a-0920.qrk 5/21/01 2:06 PM Page 11 Assembly F WARNING Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. 1 • Insert one #8 x / 2" screw through the hole near the end of the fender in the vehicle body and into the taillight. 3 1 • Insert two #8 x / 4" screws th
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TM 74370a-0920.qrk 5/21/01 2:06 PM Page 12 Assembly 6 4 Vehicle Frame Vehicle Body Tab Left Footboard Slots 3 Tab • Insert four #8 x / 4" screws through the vehicle body and into the vehicle frame. Make sure the holes in the vehicle body and frame are aligned. • Tighten the screws using a Phillips screwdriver. Do not over-tighten. • Fit the tabs on the left footboard into the slots in the left side of the vehicle frame. Make sure both tabs are in Narrow the slots. Rectangular 5 Opening Hint: Y
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T M T M TM TM 74370a-0920.qrk 5/21/01 2:06 PM Page 13 Assembly IMPORTANT! The screw marked with an asterisk in * step 9 illustration must go through the hole in the inner Peg half of the right exhaust pipe, the vehicle body and into 8 Right Exhaust the vehicle frame. Make sure all the holes are properly Pipe - Inner Half aligned and the screw goes through all three parts. • Tighten the screws using a Phillips screwdriver. Vehicle Do not over-tighten. Body Hole 10 Right Exhaust Pipe - Outer Hal
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74370a-0920.qrk 5/21/01 2:06 PM Page 14 Assembly Flat Side 12 1 14 1 Wheel Guide Guide Wheel Guide Axle Axle Bushing Guide 3 • Slide an axle bushing (flat side first) on the wheel axle. 3 4 4 15 Wheel 2 2 • Before applying labels to the wheels, wipe each wheel with a clean, dry cloth to make sure it is free of dirt and Hex oils. Make sure your hands are clean. Hex Bushing Bushing • Apply labels to both sides of each wheel as shown in the illustration. IMPORTANT! Labels 1 and 2 are designed to
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T M 74370a-0920.qrk 5/21/01 2:06 PM Page 15 Assembly • Tighten the screws using a Phillips screwdriver. Do not over-tighten. 17 Tube • Repeat this step to assemble the other saddlebag to the Side other side of the rear fender. .437 (Large Diameter) Cap Nut 19 Steering Bushing Neck Wheel Axle Axle Back View Bushing • Slide an axle bushing (tube side first) onto the end of the wheel axle. Make sure the flat end of the axle bushing fits into the groove in the fork arm. Vehicle • Fit a .437 (large
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TM 74370a-0920.qrk 5/21/01 2:06 PM Page 16 Assembly 3 • Insert four #8 x / 4" screws through the front fork and into the headlight assembly. 20a • Tighten the screws with a Phillips screwdriver. Do not over-tighten. Headlight Assembly - Rear Half 22 DO NOT DO NOT INSERT INSERT SCREW SCREW HERE HERE Fork Axle Headlight Assembly - Front Half .354 (Small Diameter) Cap Nut 20b “Lens” • Place a .354 (small diameter) cap nut on a flat surface, inside up. • Fit the end of the fork axle into the cap
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TM TM 74370a-0920.qrk 5/21/01 2:06 PM Page 17 Assembly .354 (Small Diameter) 26 24 Cap Nut Front Fork Right Handlebar Left Handlebar Front Fork 2 1 Fork Axle • Slide the fork axle up into the bottom of the front fork, through the neck and steering stop, and out the top of the front fork. • Fit a .354 (small diameter) cap nut on the end of the fork axle. • Support the fork axle and tap the cap nut with a hammer to secure it on the end of the axle. • Pull on the .354 cap nut to make sure it is
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74370a-0920.qrk 5/21/01 2:06 PM Page 18 Assembly • Push firmly to slide the shock onto the handlebar Arrow making sure that the tab on the inner shock half fits into Front the groove in the fender. 27 Fender • Repeat this procedure to slide the remaining shock on the other handlebar. Round Wheel Bushing 29 Axle Handlebar .437 (Large Diameter) Handlebar Cap Nut Tabs Tabs Shock Barrel Side Front Fork • Position the vehicle upside down. Round Bushing • Note the arrow on the underside of the front
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74370a-0920.qrk 5/21/01 2:06 PM Page 19 Assembly Round Battery Bushing Wheel Compartment 31 33 Axle Door Battery Compartment .437 (Large Diameter) Cap Nut Ring Side Sound Box Shock 1.5V x 3 Round Bushing “AA” (LR6) • Fit a round bushing, ring side first, between the wheel and the shock. SHOWN ACTUAL SIZE Hint: You may need to push the shock outward slightly to fit the round bushing. • Loosen the screw in the sound box battery compartment • Continue to slide the wheel axle through the round doo
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74370a-0920.qrk 5/21/01 2:06 PM Page 20 Assembly Hint: To replace the batteries in the sound box, simply remove the screws from the gas tank and remove the gas tank from the vehicle frame. After replacing the batteries, 34 be sure to replace the sound box, gas tank and screws. Buttons Gas Tank Sound Box 36 PUSH HERE Tabs Tab Vehicle Body Seat Gas Tank Tab Slot Vehicle Frame • Balance the sound box on the vehicle body. (The speaker should face down.) • Fit the tabs at the bottom of the gas tank
