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Product Manual
Model 10201597-50
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
Estimated time to complete assembly: 1 hour
FOR OUTDOOR USE ONLY
CAUTION WARNING
Read and follow all safety statements, assembly
Failure to follow all manufacturer’s instructions could
instructions, and use and care directions before
result in serious personal injury and/or property
attempting to assemble and cook.
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Installation Safety Precautions • Use your CB600x™, as purchased, only with LP (propane) DANGER gas and the regulator/valve assembly supplied. • Your CB600x™ installation must conform with local codes, or If you smell gas: in their absence of local codes, with either the National Fuel 1. Shut off gas to the appliance. Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 2. Extinguish any open flame. Installation Code, CSA B149.1, and Propane Storage and Handling, CSA B149.2, Canadian Elec
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TABLE OF CONTENTS WARNING Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Do not attempt to repair or alter the For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and create the risk of a gas leak and fire. Use only authorize
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •LP cylinders must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of • Never fill a cylinder beyond 80
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1. Turn control knob to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut c
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3 ft. • Apartment Dwellers: WARNING Check with management to learn the requirements and fire codes for using an LP gas appliance in your For Safe Use of Your CB600x™ and to Avoid Serious apartment complex. If allowed, use outside on the ground Injury: floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies. • The use of alcohol, prescription or non-prescription drugs may impair the consumer's ability to properly • NEVER attempt to light burner with any
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Ignitor Lighting Burner Flame Check • Do not lean over appliance while lighting. • Light burner, rotate knob from HIGH to LOW. Looking through the match light holes underneath the appliance, you should see 1. Turn ON LP gas cylinder. the flame height decrease when turning knob from HIGH to 2. Open the Smoke Chamber door. LOW. Always check flame prior to each use. If only low flame 3. Press and turn the control knob to HIGH. is seen refer to "Sudden drop or low flame" in the 4. Turn ROTAR
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Cleaning the Burner Assembly (Continued) CAUTION 7. Clean inner burner as recommended below, shown E. We suggest three ways to clean the burner tube. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) SPIDER ALERT! into a small hook. Run hook through burner tube several times. (B) Use a narrow bottle brush with a flexible handle (do not SPIDER AND WEBS SHOWN use a brass wire brush), run the brush through burner INSIDE BURNER TUBE tube several times. (C)
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Food Safety Storing Your Appliance Food safety is a very important part of enjoying the outdoor • Store in dry location. cooking experience. To keep food safe from harmful bacteria, • When LP cylinder is connected to appliance, store outdoors in follow these four basic steps: a well-ventilated space and out of reach of children. Clean: Wash hands, utensils, and surfaces with hot soapy water • If Regulator is disconnected from the LP cylinder, a hook is before and after handling raw meat an
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Setup Instructions Meats that require more than 4 hours of cooking time to reach doneness may require additional water. The Using Wood Chips or Chunks initial amount of hot water added (4 quarts) should • Dried aromatic wood chips or chunks need to be saturated with last 4-6 hours. After 4-6 hours, check water level and water, so that when placed in the water pan, a smoldering add more hot water as necessary. smoke will result. Wood chips or chunks can be soaked too long; however, 2 hour
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PARTS DIAGRAM I E H A M1 K M2 Q M1 S P M2 N B J O L T R M2 C G M1 F Key Qty Description M2 O 1 IGNITOR, ROTARY KIT D P 1 KNOB, IGNITOR Q 1 TEMPERATURE GAUGE Key Qty Description R 1 CHAR-BROIL LOGO PLATE A 1 SMOKER CHAMBER S 2 WIRE RACK, SMOKER CHAMBER B 1 DOOR, SMOKER CHAMBER T 1 WIRE, ELECTRODE C 1 FIREBOX --- 1 HARDWARE PACK D 1 BURNER HOUSING KIT --- 1 ASSEMBLY INSTRUCTIONS, ENGLISH E 1 CONTROL PANEL KIT — 1 ASSEMBLY INSTRUCTIONS, SPANISH F 4 LEG G 1 BURNER KIT Hardware List H 1 TOP GRATE,
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ASSEMBLY • Carefully remove the door from the unit by swinging it opening and lifting it up and away from the smoker 1 chamber. Lay the door aside. • Place the Smoker Chamber on it’s back with the door opening facing up. CAUTION: This unit is heavy! Place Unit on it’s back (door opening facing up) TOP CAUTION: THIS UNIT IS HEAVY! DO NOT ASSEMBLE WITHOUT A HELPER! Swing Door open, then lift up and Remove the door from its hinges Inset A • Install Burner Housing to Smoker Chamber using three 1
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• Place Control Panel Assembly onto Smoker Chamber by placing tabs under the front edge of the Smoker Chamber. The Control valve must engage the burner venturi tube as shown A. • From the inside of the Smoker Chamber, Install 2 #10-24x3/8” screws through the smoker chamber and through the 3 Control panel Tabs as shown. Thread 1 #10-24 Keps Nut onto each screw and tighten As shown B. Install 2 #10-24x3/8” screws through the control panel tabs and into the burner assembly housing. Thread 1 #1
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• • Install legs by placing 2 - 1/4-20x1/2” Hex Head Bolt through the smoker body and through each leg as shown. Install legs by placing 2 - 1/4-20x1/2” Hex Head Bolt through the smoker body and through each leg as shown. Thread the Thread the 5 bolts into the 1/4-20 nut welded to the underside of each leg. bolts into the 1/4-20 nut welded to the underside of each leg. T Tighten bolts by hand. Using an adjustable wrench (not ighten bolts by hand. Using an adjustable wrench (not provided), tigh
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• Insert 1/4-20x1/2” Hex Head Bolt and flat washer through the top smoker body, in the center of the damper holes as shown.(A) 7 • Insert the damper as shown. (B) • Place the 1/4” flat washer onto bolt and thread the 1/4-20 nut on to the bolt. Tighten the nut sufficiently to allow the damper to move. (B) • Damper is shown properly installed in figure C. • Install the side handles with 1/4-20X3/4” screws and 1/4-20 Keps nuts as shown (D) • NOTE: If the handle springs are not installed on the hand
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• Insert the 3 Cooking Grates into the smoker body. 9 • Slip the edge of the Top Grate under the Damper Handle (A), Then carefully align the grate so that the wire ends fit into the holes in the Smoker Body top.(B) • Carefully place the door back onto the Smoker Body hinges. B Top Grate A Cooking Grates (3) • Remove wingnut from Thermometer, insert Thermometer through the hole in the door from the front, reinstall the wingnut 10 to the Thermometer. Thermometer Wing Nut 10201597-50 • 17
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned hose is cut or cracked, replace valve/hose/regulator. See LP hose. Cylinder Leak Test and Connecting Regulator to the LP Cylinder. Gas leaking from LP • Mechanical failure due to rusting or • Replace LP cylinder. cylin
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Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner will not light • Rotary knob rotates without clicking. • Replace knob. using ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wire if insulation is broken. • See “GAS ISSUES:” on previous page. Burner will not match • Match will not reach. • Use long-stem match (fireplace match). light. • See “Match-Lighting” section of Use and Care. • Improper method of matc
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
