Summary of the content on the page No. 1
®
COUNTERTOP ICEMAKER
IMD Series
Installation Manual
Release Date: April 8, 2004
Publication Number: 638085277INS
Revision Date: February 16, 2009
Revision: C
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
Summary of the content on the page No. 2
COUNTERTOP ICEMAKER IMD SERIES INSTALLATION MANUAL The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or varia- tions of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical,
Summary of the content on the page No. 3
TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Read and Follow all Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recognize Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Diffe
Summary of the content on the page No. 4
Electrical Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Overload Check - FIGURE 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Compressor Check - FIGURE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Capacitor Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Troubleshooting Gear Motors . . . .
Summary of the content on the page No. 5
Countertop Icemaker IMD Series Installation Manual SAFETY SAFETY INSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regula- tions before operating the machine. Recognize Safety Alerts This is the safety alert symbol. When you see it in this manual or on the machine be alert to the potenti
Summary of the content on the page No. 6
Countertop Icemaker IMD Series Installation Manual SPECIFICATION CHART Models Condensing VAC Hz Ph Comp Fan Grmtr Refrigerant Circuit Unit RLA Amps Amps Oz. Type Fuse IMD300-15A Air Cooled 115 60 1 6 0.82 2 12 R134a 15 IMD302-15A Air Cooled 220/240 50 1 3 .5 1.6 12 R134a 15 IMD300-30A Air Cooled 115 60 1 10.1 1 2 28 R404A 20 IMD300-30W Water Cooled 115 60 1 10.1 N/A 2 13 R404A 20 IMD301-30A Air Cooled 208/230 60 1 5.7 1 1.6 28 R404A 20 IMD301-30W Water Cooled 208/230 60 1 5.7 N/A 1.6 13
Summary of the content on the page No. 7
Countertop Icemaker IMD Series Installation Manual SHIPPING WT. (IMD300--30) 220 LBS. (APPROX.) SHIPPING WT. (IMD600--30) 240 LBS. (APPROX.) FIGURE 2. DIMENSION DRAWINGS (30 LBS.) IMD 300-30 AND IMD 600-30 SHIPPING WT. 225 LBS. (APPROX.) FIGURE 3. DIMENSION DRAWINGS (90 LBS.) IMD600-90 © 2004-2009, IMI Cornelius Inc. - 3 - Publication Number: 638085277INS
Summary of the content on the page No. 8
Countertop Icemaker IMD Series Installation Manual INSTALLATION INSTRUCTIONS REMOVE ICEMAKER FROM CARTON 1. Keep unit in the upright position, remove carton and pallet from unit and inspect unit for damage. Upon inspection of unit, if any damage is found, file a claim with carrier immediately. 2. Locate Startup Card either on outside of container or on plastic liner. Fill in proper information and send one copy to factory, and other copy to Distributor. Postage is prepaid. CABINET REMOVAL 1
Summary of the content on the page No. 9
Countertop Icemaker IMD Series Installation Manual DRAIN CONNECTION 1. Install splash panel on machine and hold in place with (2) screws. Do not tighten at this time. 2. Remove drain tray mounting bracket from their shipping carton. 3. Clip the drain try mounting bracket onto the bottom of the splash panel in the brackets provided. 4. Hook the drain tray into the splash panel and onto the mounting bracket. 5. Push the drain elbow securely onto the drain tray. Do not glue in place. 6. Complete
Summary of the content on the page No. 10
Countertop Icemaker IMD Series Installation Manual Low Water Safety Control - Adjust magnet by bending magnet arm as shown in FIGURE 4 to shut down unit if the water level drops below the line on the side of the reservoir. Bin Control - Remove four screws from top of bin cover and lift cover so bin control plate can be manu- ally lifted until unit shuts down. Release plate and unit will restart (On IMD300-30, IMD600-30, and IMD600-90 the dispense button must be depressed for 45 seconds before
Summary of the content on the page No. 11
Countertop Icemaker IMD Series Installation Manual GUIDE TO SERVICE ICEMAKER CLEANING AND SANITIZING PROCEDURES Do not use any of the ice made during cleaning operations. Clean and sanitize ice storage area when cleaning icemaker. 1. Turn machine off. 2. Shut off water supply. 3. Remove ice from storage bin. 4. Mix approved cleaner (2 gallons as directed). Recommended cleaner: Calgon Corp. of Virginia Chemicals, ice machine cleaner. Mixture: 3-1/3 ounces per gallon of water. Do not use nick
Summary of the content on the page No. 12
Countertop Icemaker IMD Series Installation Manual SEMI-ANNUALLY Semi-Annually in addition to all previously established service procedures perform the following: 1. Check for water leaks in tube connections, water fittings, and lower icemaker water seal. 2. Check drain tubes for clogs and “aged” tubes. Replace if tubes are stained or brittle. 3. Check for signs of condensation. Clean where necessary and replace insulation properly. 4. Check safety circuits for proper operation. 5. Check refri
Summary of the content on the page No. 13
Countertop Icemaker IMD Series Installation Manual WATER LEVEL CONTROL HOW WATER LEVEL CONTROL WORKS When water is introduced through the inlet fitting the float rises. The float pushes against a lever which in turn forces the poppet assembly against the inlet fitting valve seat which seals the water off, (see FIG- URE 4). Before the water inlet is sealed the safety switch is operated. In the event of a water failure the float would drop down and operate the safety switch to shut off the ma
Summary of the content on the page No. 14
Countertop Icemaker IMD Series Installation Manual The operating positions of the switch are fixed, no adjustments are necessary. If switch replacement becomes necessary, simply disconnect cable at connector, remove wires from switch. Temperature/Pressure Charts* 10 lbs. Discharge Pressure Water Temperature IMD300-15 IMD300-30 IMD600-30 & IMD600-90 o o o o o o o o o 40 65 90 40 65 90 40 65 90 o 80 85 90 162 166 168 174 177 180 50 o 92 97 102 188 192 194 202 205 208 60 o 114 120 124 214 218 220
Summary of the content on the page No. 15
Countertop Icemaker IMD Series Installation Manual NOTE: On water cooled units adjust condenser modulating valve before troubleshooting expan- sion valve. CAUTION: Very high discharge pressure is present in system. Quick disconnects on your gages will minimize Danger and loss of refrigerant. Comply with federal regulations for reclaiming refrigerant. CONDENSER MODULATING VALVE The reason for using a water modulating valve is to supply the correct amount of water to the condenser to mainta
Summary of the content on the page No. 16
Countertop Icemaker IMD Series Installation Manual GEAR MOTOR The gear motor is equipped with a start relay and a manual reset overload. When current is applied, the relay energizes and completes the circuit to the start winding. The motor reaches a predetermined speed and the relay drops out, disconnecting the start winding. The run winding remains in the circuit as long as current is applied. The purpose of the overload is to automatically shut off the motor in the event of a mechanical
Summary of the content on the page No. 17
Countertop Icemaker IMD Series Installation Manual AUGER & EXTRUDING HEAD REMOVAL 1. Disconnect unit from power supply. 2. Remove storage container cover and put aside. 3. Turn off water supply to icemaker. 4. After ice has melted from head take hold of the auger nut and lift straight up to disengage from ice- maker. 5. When replacing the auger assembly, make certain that both the auger engages the output shaft drive and the extruding head ribs engage the evaporator tube collar. See FIGURE 8.
Summary of the content on the page No. 18
Countertop Icemaker IMD Series Installation Manual TO REPLACE BEARINGS 1. Dispense all ice from unit. 2. Disconnect unit from electrical power. 3. Remove panels. 4. Unplug Dispense Motor and Ice Level Switch. 5. Remove four screws holding dispense cover in place. 6. Remove dispense cover assembly. 7. Use an open end wrench on auger nut connected to bearing and turn and turn counterclockwise to remove assembly. 8. Remove worn bearings. Replace with new bearings and then reinstall assembly. NOTE
Summary of the content on the page No. 19
Countertop Icemaker IMD Series Installation Manual OVERLOAD CHECK - FIGURE 10 4. Using a volt-ohm meter check the continuity across the overload, contacts #1 & #3. If none, wait for unit to cool down and try again. If still no continuity, the overload protector is defective and should be replaced. COMPRESSOR CHECK - FIGURE 11 The resistance readings on the windings will be between 0.25 and 10.00 ohms, a meter capable of these low readings must be used. 5. Check between “C” & “R”. Replace c
Summary of the content on the page No. 20
Countertop Icemaker IMD Series Installation Manual Motor Check The resistance readings on the windings will be between 5 to 25 ohms. A meter capable of these low readings must be used. The Start Relay cover must be removed. If no continuity on start or run winding test, replace stator. If continuity on grounded motor test, replace stator. FIGURE 12. PIN NUMBERS Publication Number: 638085277INS - 16 - © 2004-2009, IMI Cornelius Inc.
