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Super Runner 38 Series Electric Fryers (CE)
Installation & Operation Manual
CE ONLY
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
Price: $6.00
24-Hour Service Hotline 1-800-551-8633
819-5709
04-99
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PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED. WE SUGGEST INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR LOCAL DEAN FACTORY AUTHORIZED SERVICE AGENCY. WARNING! IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING, AND MAINTENANCE INS
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DEAN SUPER RUNNER 38 ELECTRIC FRYER INSTALLATION, OPERATION, SERVICE & PARTS MANUAL TABLE OF CONTENTS PAGE 1 PARTS ORDERING/SERVICE INFORMATION 2 2 IMPORTANT INFORMATION 3 3 INSTALLATION 5 4 DAILY OPERATION 9 5 CLEANING AND MAINTENANCE 11 6 TROUBLESHOOTING 13 7 WIRING DIAGRAM 14 8 PARTS LIST 15 9 PORTABLE FILTER OPERATIONS 17 1. PARTS ORDERING AND SERVICE INFORMATION 1.1 ORDERING PARTS: To assist you more efficiently, the following Customers may order parts directly from their information will
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2. IMPORTANT INFORMATION e. RATING PLATE: This is attached to 2.1 DESCRIPTION: The Dean Super the inside front door panel. Runner Series 38 electric fryers are Information provided includes the energy-efficient, electrically heated units, kilowatt (kW) output of the heater certified by NSF and the Underwriters elements and electrical requirements. Laboratory and manufactured to their basic performance and application specifications. The Dean SR38-E is certified for installation and operation
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c. STANDARDS: All electrical cooking and is signed by the person making the appliances must be electrically delivery. connected and grounded in accordance with local codes, or in the absence of ♦ Concealed loss or damage: If damage is local codes, with the latest editions of unnoticed until equipment is unpacked, the European Community (CE) notify freight company or carrier standards. immediately, and file a concealed damage claim. This should be done within fifteen (15) days of date of deliv
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must be installed on the fryer rear 3. INSTALLATION channel assembly only. 3.1 POSITIONING: 4. Proceed to Step 3.3, Leveling, after legs and/or optional rear rigid casters are a. Initial Installation: If installed with installed to ensure the fryer is level before legs, do not push against any unit edges using. to adjust its position. Use a pallet or lift jack to lift it slightly and place it where b. Leg Installation: it is to be installed. 1. Remove unit from pallet. b. Relocating The Fr
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Structural Back Side Panel Front Channel Rear Channel Side Panel 19mm (1/4 - 20 x 3/4 in) Caster Shims HX Bolt (P/N 1007) (P/N 900-2949) Front Door if required. Rear Rigid Caster Washer P/N 1008 15.2 cm/6 in Front Channel (P/N 2701) 1/4-20 HX HD Lock Nut Front Leg w/Mounting Plate (P/N 2701) P/N 2698 Adjust as needed. Leg and Rigid Caster Installations Figure 3-1 line-up it may not match adjacent units. b. Legs (Only): WARNING! 1. If the floor is smooth and level, A FRYER MUST BE LEVEL level the
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turning the hex bullet foot to the on a smooth platform. Do not rely on required height. leg thread or caster shims for adjustments. e. If the fryer is moved, re-level the fryer following the instructions given in Steps 3.3.a-c. f. This fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid. The means of restraint may depend on the type of application, such as connecting to a battery of appliances or installing the fryer in an alcove, or Adjust
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4. When the water starts to boil, turn 3.5 INITIAL START-UP: the dial to below 99°C/210°F. a. CLEANING: New units are wiped The elements will turn off and the clean with solvents at the factory to water will stop boiling. remove any visible signs of dirt, oil, grease, etc. remaining from the 5. When satisfied that the heaters manufacturing process, then coated and thermostat operate properly, lightly with oil. Wash thoroughly with drain the vessel of water and dry hot, soapy water to remove any
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4. DAILY OPERATION 4.1 OPENING: At opening time, always visually check that the power switch and the thermostat are “OFF”. WARNINGS CAUTION NEVER OPERATE FRYER WITHOUT ENOUGH COOKING IF ELECTRICAL POWER SERVICE IS COMPOUND OR WATER IN DISRUPTED FOR MORE THAN A FEW THE VESSEL TO COVER THE SECONDS, TURN FRYER OFF. THIS WILL PREVENT THE FRYER FROM HEATING ELEMENTS. ACCIDENTALLY HEATING OIL WHEN POWER SERVICE IS RESUMED. ALWAYS WEAR OIL-PROOF, INSULATED GLOVES WHEN WORKING WITH THE FRYER 4.2 GEN
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c. When the fryer is not in use, the d. For more detailed information thermostat should be set lower than that concerning filtration, review the used during cooking. operator's manual shipped with your filter unit or read Chapter 9 of this manual. 4.3 TURN ON PROCEDURES: a. If fryer is empty, pour enough frying CAUTION compound into the vessel to fill the WHEN FILTERING, NEVER LEAVE THE vessel to the "oil level” line scribed on FILTER UNATTENDED. ALWAYS the rear wall. If solid shortening is
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To return the unit to its previous installed 5. CLEANING & MAINTENANCE position see sections 3.4 and 5.3 of this manual. 5.4 WEEKLY: WARNING a. Completely drain the oil from the fry IF FRYER IS NOT COMPLETELY vessel into either the filter or a steel EMPTY OF OIL, ADJUSTMENT, container. Do not use a plastic bucket ALTERATION, SERVICE OR or glass container. MAINTENANCE CAN CAUSE b. Clean the vessel with a good grade of PROPERTY DAMAGE AND cleaner or hot water and a strong PERSONAL INJURY. deterg
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WARNING DO NOT LET WATER SPLASH INTO THE TANK OF HOT OIL. IT WILL SPLATTER AND CAN CAUSE SEVERE BURNS. 5.5 PERIODIC: The fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. 5.6 STAINLESS STEEL: All stainless steel fryer body parts should be wiped regularly with hot, soapy water during the day and with a liquid cleaner designed for this material at the end of each day. a. Do not use steel wool, abrasive cloths, clea
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6. TROUBLESHOOTING GUIDE These troubleshooting procedures must be carried out only be a Factory Authorized Service Center or a local service company specializing in hotel and restaurant cooking appliances. The problems and possible solutions given below cover those most commonly encountered. FOR DETAILED TROUBLESHOOTING AND SERVICE-RELATED INFORMATION, CALL THE DEAN SERVICE HOTLINE AT 1-800-551-8633 (USA/Canada only) or 1-318-865-1711. PROBLEM CORRECTIVE ACTION Operator hears click sound With
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230/400V = 13.1 KW Total 220V Elements 4KW P/N 14-0592-8 Power Switch (SPST) YEL P/N 807-2196 RED YEL BLU BLU PURP Hi-Limit BRN K1 = Latch Contactor K1 K2 P/N 2687 YEL P/N 810-1202 YEL Fuse K2 = Heat Contactor WHT#2 WHT#2 5 Amp P/N 810-1202 P/N 1549 BLK#2 BLK#2 240V Transformer P/N 807-1999 24V RED PURP YEL Oper Thermostat BRN P/N 2557 4 Wire 3 Phase Terminal Block P/N 1501-1 Ground Terminal 7. WIRING DIAGRAM Wiring Diagram SR38E Fryer Electric Fryer 230/400V 24V Contactors P/N 12-0403 March 10
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8. SUPER RUNNER 38 ELECTRIC (CE) PARTS LIST ITEM PART NUMBER DESCRIPTION 1 2698 LEG, BLACK, ADJUSTABLE WITH MOUNTING PLATE, 6" 2 2686 CASTER RIGID 3 44-1363 NIPPLE, DRAIN EXT. 1-1/4” 12183-2 DOOR ASSY SS SR38 12-0308-2 DOOR PANEL SS SR38 4 12-0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 1039-2 HANDLE, CHROME/DOOR 5 9002949 SHIM CASTER 6 12220 GRID ASSEMBLY FOR SR38E 7 12-0309-2 FRONT CNTRL PANEL SS SR38 1501 TERMINAL BLOCK 3 WIRE 8 1501-1 TERMINAL BLOCK 4 WIRE 15
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ITEM PART NUMBER DESCRIPTION 9 12-0379 LOWER HINGE BRACKET 10 12-0373 FRT & REAR CHANNEL SR38 (NEW STYLE) 11 8101202 40 AMP 3 POLE CONTACTOR (CE Only) 12 12-0311 CNTRL PANEL BACK SR38 12-0380-1 SIDE PANEL PP/GREY LH,SR38-650mm (CE) 13 12-0380-2 SIDE PANEL PP/GREY RH,SR38-650mm (CE) 2557 THERMOSTAT, SUNNE #TC125-004 14 1205 KNOB,THERMOS R/S KXD 2025 POWER SWITCH (ROCKER SWITCH, CARLING) 15 8072196 POWER SWITCH (GRN LIGHTED ROCKER SWITCH) 16 12-0376 MOUNTING PLATE CONTCTR, SR38ECE 17 12-0323 COVER
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9. PORTABLE FILTER OPERATIONS c. Remove the crumb screen (if provided) and 9.1 GENERAL: clean. a. These instructions are not intended to Hold Down Ring Filter Papers (2) replace the operating instructions that came with your Dean Filter System. They are intended to provide general information about filtration procedures and serve as a quick reference guide. b. For consistent product quality, convenience and long-term savings, use a high-quality liquid frying compound. c. The frying compound sho
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filter cover on top of filter pan and slide the j. Reconnect oil return quick disconnect lines filter back inside the fryer. (if installed on the fryer). Arrows show direction of Oil Return Hose oil flow. Quick Disconnect Fryer Vessel Pump Drain Valve with Extension Filter Portable Filtration System FIGURE 9-2 9.3 FILTER OPERATION: b. Turn the filter switch to the “ON” position on the filter control panel to Dean MF-90 Portable Filter Systems are begin pumping oil into fryer. If your designed
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9.4 CHANGING FILTER PAPER: f. Replace the support grid, lay a new The top piece of filter paper should be filter sheet on the grid, then place the discarded when it becomes dark or scuffed old bottom sheet on top of the new in appearance. Follow these procedures: sheet. It is essential that two sheets of Dean filter papers are used; use of other a. Before changing the paper, use the than OEM parts will void the filter flexible hose (with about one inch of oil warranty. remaining in the filter
