Summary of the content on the page No. 1
OPERATION MANUAL
KLEENSCREEN FILTRATION SYSTEM
SUPPLEMENT INSTRUCTION MANUAL FOR:
Gas Fryer Models
GR35F ML-126998
GR45F ML-126999
GR65F ML-135534
GR85F ML-135535
GRD35F ML-126732
GRD45F ML-126735
GRD65F ML-126738
GRD85F ML-126741
GRC35F ML-126733
GRC45F ML-126736
GRC65F ML-126739
GRC85F ML-126742
Electric Fryer Models
ERD50F ML-135561
ERD85F ML-135563
2ERD50F
2GRD45F
ERC50F ML-135565
ERC85F ML-135567
For additional information on Vulcan-Hart Company or to locate an authorized
parts and service
Summary of the content on the page No. 2
Table of Contents GENERAL............................................................................................................................................. 3 ASSEMBLY .................................................................................................................................... 3 CONTROLS AND COMPONENT LOCATIONS — GAS FRYERS.................................................... 4 CONTROLS AND COMPONENT LOCATIONS — ELECTRIC FRYERS ....................................
Summary of the content on the page No. 3
OPERATION AND CARE OF KLEENSCREEN FILTRATION SYSTEM SAVE THESE INSTRUCTIONS GENERAL The KleenScreen Filtration System filters the oil as it is pumped back to its respective tank. Valves inside the doors under each fry tank must be set so only one tank is being drained, filtered and pumped back at any one time. The KleenScreen Filtration System is used on the following Vulcan Fryer Models: Gas Fryers Electric Fryers GR35F GRD35F GRC35F ERD50F ERC50F GR45F GRD45F GRC45F ERD85F ERC85F GR65F GRD65F
Summary of the content on the page No. 4
CONTROLS AND COMPONENT LOCATIONS — Gas Fryers The filter tank cover is removed to show component locations. Fig. 1 – 4 –
Summary of the content on the page No. 5
CONTROLS AND COMPONENT LOCATIONS — Electric Fryers The filter tank cover is removed to show component locations. Fig. 2 – 5 –
Summary of the content on the page No. 6
OPERATION WARNING: HOT FRYING COMPOUND AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE FRYER. USE CARE WHEN FILTERING. DO NOT LEAVE UNATTENDED. WARNING: SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS. DO NOT MOVE THE FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK. FILTERING PROCEDURE WHEN USING LIQUID SHORTENING 1. Turn the fryer's power OFF and open the doors (Fig. 3). NOTE: GRC and GRD models have a drain valve interlock system built in that w
Summary of the content on the page No. 7
6. To start filtering, pull out the red filter valve handle (Fig. 7) of the fryer tank to be filtered. Use a brush to remove all the residue from the bottom of the tank into the drain tube. Let the oil recycle for 1 to 3 minutes, flushing residue from the tank bottom into the filter. PL-41606 PL-41605 Gas Fryer Electric Fryer Fig. 7 7. Close the red fryer tank drain lever (Fig. 8) by turning the lever clockwise until it stops. The fryer tank will now refill. 8. After filtering is complete (al
Summary of the content on the page No. 8
2. Set the fryer thermostat at 350°F (177°C). 3. Once shortening has melted, stir oil to eliminate - MAX - - MAX - solid shortening in the cold zone (Fig. 10). All - MIN - - MIN - solid shortening must have melted completely. 4. Allow the fryer to idle at 350°F (177°C) for 10 minutes, if filtering from a cold start. 5. Turn the fryer off. Make sure filter tank and COLD ZONE COLD ZONE parts are properly assembled (pages 3 PL-56013 through 5). Make sure the filter drawer is completely closed bef
Summary of the content on the page No. 9
3. While holding the discard hose at the base of the fitting, use your free hand to slide the collar away from the end of the female fitting (Fig. 12). Align the male and female parts of the quick disconnect line and push the hose onto the male connector discharge fitting. Release the collar. Pull the discharge hose away from the fryer to make sure discharge hose is fully inserted and locked. PL-41613 PL-41614 Gas Fryer Electric Fryer Fig. 12 4. Turn the filter power switch ON (Fig. 13). PL-4161
Summary of the content on the page No. 10
MAINTENANCE WARNING: HOT FRYING COMPOUND AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE FRYER. USE CARE WHEN FILTERING. WARNING: SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS. DO NOT MOVE THE FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK. WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT/ TAGOUT PROCEDURES. CLEANING THE FILTER DRAWER 1. Pull the filter drawer out and remove the filter tank cover. 2. After filter parts have
Summary of the content on the page No. 11
FRYER BOIL-OUT INSTRUCTIONS CAUTION: Do not run water or boil-out solution through the filter motor or pump. Do not use the filter during boil-out or cleaning of the fryer. Before cleaning the fryer, read the entire cleaning instructions provided by the cleaning product's manufacturer. Some cleaners will require a boil-out procedure at boiling temperature, and some will not. If your cleaning product company calls for a boil-out procedure, follow their procedures after performing steps 1 thro
Summary of the content on the page No. 12
18. After rinsing the tank, close the drain valve and refill the tank with hot water to the - Max - fill line. 19. Add 1 cup (0.2 L) of vinegar per 20 lb (9 kg) of fryer capacity to neutralize any caustic ingredients remaining from the boil-out solution. 20. Turn the fryer on and slow boil for a few minutes with the thermostat set at 210°F to 225°F (99°C to 107°C). 21. Turn the fryer off and drain the tank (see steps 14 and 15). 22. Close the drain valve and rinse the tank again with hot water.
