Summary of the content on the page No. 1
Installation, Operation, and Maintenance Manual
For Gas Fryers
Covering Models
45C+, 35C+
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497
L20-072 Rev 5 (11/03)
FRANCAIS ENGLISH
Summary of the content on the page No. 2
Pitco Frialator #L20-072 Rev 5 (11/03)
Summary of the content on the page No. 3
NOTICES There are three different types of notices that you should be familiar with, a NOTICE, CAUTION, and WARNING. A NOTICE is a special note used to call attention to a particularly important point. CAUTION is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three because it warns of an operation that may cause personal injury. Please familiarize yourself with your new cooker before operating it and heed the notices t
Summary of the content on the page No. 4
SAFETY SAFETY SAFETY SAFETY SAFETY WARNING The cooker must be electrically grounded in accordance with local codes. If local codes do not apply, follow the requirements of National Code ANSI/NFPA 70-1990. WARNING This cooker is equipped with a three prong safety plug. This safety plug protects operators from electrical shock in the event of an equipment malfunc- tion. DO NOT remove the grounding (third) prong from this plug. WARNING DO NOT use an open flame to check for gas leaks! WARNING A c
Summary of the content on the page No. 5
SAFETY SAFETY SAFETY SAFETY SAFETY WARNING Carbon monoxide can build up if the flue is blocked. Blocking the flue will also cause the cooker to overheat. Ensure that minimum clearances specified in the installation instructions are maintained. DO NOT obstruct the flow of combustion/ventilation or air opening around the Noodle Cooker. Adequate clearance around the cooker is necessary for servicing and proper burner operation. Ensure that you meet the minimum clearances specified in the insta
Summary of the content on the page No. 6
Summary of the content on the page No. 7
Table of Contents Section Title Page Table of Contents ............................................................................................................................................i List of Tables and Figures ...................................................................................................................................ii Chapter 1: General Information and Installation ..................................................................................... 1-1 1.1
Summary of the content on the page No. 8
List of Tables and Figures Table Title Page 1-1 Fryer Model Information ........................................................................................... 1-1 1-2 Ventilation and Fire Safety References ..................................................................... 1-7 Figure Title Page 1-1 Pilot Assembly, Flame Adjustment ........................................................................... 1-8 1-2 Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters .......
Summary of the content on the page No. 9
Chapter 1: General Information and Installation Congratulations on the purchase of your new Pitco Frialator universal fryer. This unit will give you many years of reliable service if you follow the simple operation and maintenance procedures in this manual. Contained in this manual are the general installation, operation, and maintenance procedures for the universal fryer Models 45C+, 35C+ and 40C+. 1.1 WHICH FRYER DO I HAVE? There are two models of this gas fryer available. Each fryer has i
Summary of the content on the page No. 10
Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received. You will find the serial number on the plate inside the door. Put your warranty card in a safe place for future reference. DO NOT return the card to Pitco Frialator. 1.2.1 Check Your Order The crate containing the fryer unit will also contain the following: (2) Pitco Cleaner Sample (1) Drain Clean Out Rod 1.3 ASSEMBLY AND LEVELING When you receive your fryer, it is completely assembled with
Summary of the content on the page No. 11
1.3.2 Assembling Multi Fryer Systems If you purchased a multi-fryer unit, it could be shipped in more than one piece. To assemble the unit follow the instructions below. a. Unpack the units and move them close together. Remove the front panels and both heat shields from the fryers. b. There are five joining strips to be attached to the units to make them into one system. These strips are attached in the rear, front, upper front, and the forward and rear caster mount. Use the screws supplied
Summary of the content on the page No. 12
Code (NFPA 54-Latest Edition) and ANSI Z223.1-Latest Edition Latest Edition. In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (natural gas) and Table C-16 (propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance. Other factors that ar
Summary of the content on the page No. 13
1.4.2.4 Fuel Supply Line Leak and Pressure Testing - The fuel supply system must be tested before the fryer is used. If the fuel line is going to be tested at a pressure greater than (>)1/2 PSIG (3.45 kPa), make sure that the fryer is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than (<) 1/2 PSIG (3.45 kPa), the fryer can be connected but the unit's gas valve must be shut. Test all gas line connections for leaks with a solution of soap and w
Summary of the content on the page No. 14
1.5.1 Visual Checks After the fryer is in its permanent location, lock the casters and check for levelness. Any additional leveling that is necessary can be performed as described in section 1.3. 1.5.2 Burner Ignition Systems CAUTION Before going any further, fill the fryer with WATER. Water is used for the installation adjustments because the temperature will never exceed 212°F (100°C) thereby allowing plenty of adjustment time. Never let the water level go below the MIN LEVEL mark on the re
Summary of the content on the page No. 15
To light the pilot light, refer to these instructions. WARNING Wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate. a. Open the gas supply valves to the fryer. b. Open the fryer's door to gain access to the controls. Turn the thermostat control knob counterclockwise to the OFF position. c. Turn the Unitrol valve knob to the PILOT position and push in on the knob. Hold the knob in for approximately one minute to purge the air out of the line. Ho
Summary of the content on the page No. 16
c. Connect the negative (-) test probe to pilot bracket. d. Connect the positive (+) test probe to to one of the High Limit terminal connections e. Remove the pilot flame adjustment cover. f. Turning the flame adjusting screw clockwise lowers the flame and the millivolt output. Turning the screw counterclockwise increases flame size and millivolt output. g. Rotate the screw in the direction to achieve a reading of 400 ±50 mv for thermopiles. NOTICE Allow 3 to 5 minutes between flame adjustments
Summary of the content on the page No. 17
a. Ensure that the Unitrol valve knob is in the OFF position. Remove the manifold pressure tap plug and connect an accurate pressure gauge (range of 0-16" w.c. in 0.1" increments) or manometer. b. Light the pilot burner (see 1.5.2) for the unit being tested and adjust the thermostat to light the main burners. c. The installed pressure gauge reading should be the same, ±0.1", as that marked on the data plate inside the door. If the pressure is correct go to step e, if not, adjust the pressure.
Summary of the content on the page No. 18
a. Fill the tank with water and add one packet of Pitco fryer cleaner or a mild detergent. b. Turn the fryer on and set the thermostat to 200°F. Allow the fryer to heat for 15 minutes. NOTICE Do not leave the fryer unattended during cleaning. Never let the water level go below the "Min Level" mark on the back of the tank. c. Using the fryer cleaning brush, scrub the inside of the fryer to remove protective coating. d. When cleaning is complete, turn off the fryer main burners and turn the Unit
Summary of the content on the page No. 19
b. Set the thermostat at 325°F and wait for the temperature reading on the thermometer to rise. As the temperature rises toward 325°F watch the thermometer closely. c. If the shortening temperature reaches 350°F and the burners DO NOT turn off, turn the thermostat down. Keep lowering the thermostat setting until the burners go out. CAUTION If the burners do not turn off at the lowest thermostat setting, the thermostat could be defective. Contact your representative immediately. d. Let the frye
Summary of the content on the page No. 20
1-12
