Summary of the content on the page No. 1
®
™
Gas-powered Scooter
Model 50CA06PK
WARNING
• READ ALL WARNINGS AND ASSEMBLY/USE INSTRUCTIONS. KEEP THIS MANUAL WITH THE SCOOTER FOR FUTURE
REFERENCE.
• SEVERE INJURY OR DEATH can result if you do not follow the instructions in this manual.
• Age range for use: 16 years and up. Maximum loading: 225 lbs. (102 kg).
• ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when operating this scooter.
• This scooter is designed to hold only the driver. NEVER carry a passen
Summary of the content on the page No. 2
Table of Contents Introduction........................................................................................1 Specifications ......................................................................................1 Vehicle Record.....................................................................................1 Safety Precautions............................................................................1-3 Features .....................................................................
Summary of the content on the page No. 3
Introduction KEEP THIS MANUAL WITH THE SCOOTER This manual should be kept with the vehicle and should remain with the scooter when resold or otherwise transferred to a new owner or operator. This manual contains important safety information and instructions which should be read carefully and thoroughly before the rider operates the scooter. LICENSES, REGISTRATION AND INSURANCE Although this scooter is equipped for legal operation in the United States, prior to operation of this scooter you must
Summary of the content on the page No. 4
Safety Precautions, continued WARNING SEVERE INJURY OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THE INSTRUCTIONS IN THIS MANUAL. • DO NOT attempt to ride the scooter until you have read and understood the purpose and operation of all the controls described in this manual. • ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when operating this scooter. • NEVER exceed maximum load capacity for the scooter. Combined weight of the rider, gear and any accessories must never
Summary of the content on the page No. 5
Safety Precautions, continued WEAR A DEPARTMENT OF TRANSPORTATION (DOT) APPROVED MOTORCYCLE HELMET • Most serious motorcycle injuries and fatalities are due to head injuries. ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when riding the scooter. Look for labels from the Safety Helmet Council of America, the American National Standard Institute (ANSI) or the Snell Memorial Foundation. • Your helmet must fit snugly on your head and have no cracks, frayed straps or br
Summary of the content on the page No. 6
Features Headlight Seat Luggage Rack Seat Lock (left side) Fuel Cap and Storage Compartment (under seat) Muffler Battery/Fuse Compartment Engine Oil Cap and Dipstick Engine Oil Drain Plug Center Stand Rear View Mirror Rear View Mirror CONTROLS Engine Stop Switch High Beam Low Beam Throttle Front Brake Lever Rear Brake Lever Horn Button Electric Starter Button Turn Signal Switch 4
Summary of the content on the page No. 7
Features, continued Instrumentation Right Turn Signal Left Turn Signal Key and Ignition Switch Helmet Storage Hook VIN Badge Tail Light Left Turn Signal Right Turn Signal License Plate Bracket VIN Access Plate LEFT SIDE OF SCOOTER Air Filter Housing Kickstarter Transmission Oil Cap Transmission Drain Plug Rear Drum Brake Adjustment Nut INSTRUMENTATION Speedometer Turn Signal Indicators Fuel Gauge High Beam Indicator Odometer 5
Summary of the content on the page No. 8
Description of Features KEY, IGNITION SWITCH, STEERING LOCK AND SEAT LOCK • Your scooter comes with two keys. Keep the spare key in a safe place in case one key is lost. The key can be duplicated if necessary. DO NOT use anything other than the Schwinn Campus key in the ignition. • The key turns the scooter on and off, engages the steering lock and opens the seat/storage compartment. NOTE: DO NOT turn the key in the ignition while the scooter is in motion. Turn the key ONLY when the scooter is a
Summary of the content on the page No. 9
Description of Features, continued THROTTLE (RIGHT HANDLEBAR GRIP) • ACCELERATE: Twist the throttle toward you. • DECELERATE: Twist the throttle away from you or loosen your grip and the throttle will automatically return to the idle position. HELMET STORAGE HOOK • Use the hook to store your helmet when not in use. Maximum weight for the helmet storage hook: 6.6 lbs. (3 kg). BRAKES • FRONT BRAKE LEVER: The FRONT brake lever is attached to the RIGHT handlebar. • REAR BRAKE LEVER: The REAR
Summary of the content on the page No. 10
Before Every Ride For your safety and to keep the scooter in good working order, ALWAYS perform the following checklist before every ride. If you find any damaged or worn parts, DO NOT use the scooter. Contact your dealer for repairs. CHECK THE FUEL LEVEL • Check the fuel gauge. Add fuel if necessary. CHECK THE BRAKES • Apply the front and rear brakes to make sure they are working correctly. Refer to “Front and Rear Brake Adjustment” on page 12. CHECK THE TURN SIGNALS, BRAKE LIGHTS AND HO
Summary of the content on the page No. 11
Starting the Scooter, continued AUTOMATIC CHOKE NOTE: Your new scooter is equipped with an Automatic Choke. There is no manual choke and no need to apply the throttle while starting. KICK START • For the first 100 miles (160 kilometers) it is recommended that you kick start the scooter, or use the kick starter to “prime” the engine (force fuel into the carburetor) prior to using the electric starter. This preserves battery life and reduces wear to the electrical starter during the break-in pe
Summary of the content on the page No. 12
Breaking In the Scooter • For the first 100 miles (160 kilometers) it is recommended that you kick start the scooter, or use the kick starter to “prime” the engine (force fuel into the carburetor) prior to using the electric starter. This preserves battery life and reduces wear to the electric starter during the break-in period. • ALWAYS allow the engine to warm up for 2 to 3 minutes before driving. • Do not drive the scooter at a constant speed for long periods of time during the break-in perio
Summary of the content on the page No. 13
Routine Care and Maintenance WARNING • When performing routine maintenance on the scooter, NEVER start or run the engine in an enclosed area, even if the doors and/or windows are open. ALWAYS start and operate the scooter outdoors. • Allow the engine, muffler and other hot parts to cool before touching. • Conduct cleaning and maintenance using the center stand (see page 7) on a smooth, flat, hard surface. WARNING GASOLINE AND ITS VAPORS ARE EXTREMELY FLAMMABLE AND EXPLOSIVE AND CAN CAUSE SEVER
Summary of the content on the page No. 14
Routine Care and Maintenance, continued FRONT AND REAR BRAKE ADJUSTMENT • Test the brake lever free play. Apply light pressure 1 2 each brake lever until you feel the brake engage. 2a Pivot Pin Pivot Pin There should be very little free play between the Brake Brake “at rest” position of the brake lever and the applied Adjustment Adjustment position of the brake lever. Acceptable free play is Nut Nut between 3/8" and 3/4" (Fig. 1). Keep the brake cable adjusted to maintain acceptable free play
Summary of the content on the page No. 15
Routine Care and Maintenance, continued CAUTION • Always allow the engine to cool before performing any routine maintenance. When hot, scooter parts can cause severe burns. ADDING ENGINE OIL 1 DIPSTICK • Oil should be checked every 300 miles (480 kilometers). • Stop on smooth, level ground, turn the ignition OFF and remove the key. • Use the center stand to park the scooter and allow the engine to cool. ADD FULL (DO NOT overfill) • Unscrew the dipstick (Fig. 1), found on the right side o
Summary of the content on the page No. 16
Routine Care and Maintenance, continued BATTERY MAINTENANCE • The battery is sealed and does not require electrolyte replacement. • To help preserve the life of the battery, use the kick starter method to start your scooter for short trips (see page 9). • The battery charge is maintained with current from the alternator. • Batteries discharge during long periods of storage. When storing your scooter for periods longer than 2-4 weeks, maintain the battery by using a low amperage battery maint
Summary of the content on the page No. 17
Routine Care and Maintenance, continued REPLACING THE FUSE 1 Fuse Case • If the electrical system is not working properly, a fuse may have blown. • Turn the ignition OFF . • Using a Phillips screwdriver, remove the screws from the battery door found in the floor board. Set aside the hardware. Open the battery door. • Locate and open the fuse case. You will see two fuses, one is in use, and the other is a spare. • Inspect the fuse for broken wires. • If you find a blown fuse, remove it. Ins
Summary of the content on the page No. 18
Routine Care and Maintenance, continued CLEANING Keep your scooter clean so it will look good and perform well. Before washing, remove the contents of the storage compartment. WARNING • DO NOT allow water to come in contact with the ignition, battery, fuse compartment or other electrical parts. • DO NOT use high-pressure washers, as they can cause damage to the scooter’s body, mechanical and electrical parts. • Hand wash with mild soap and water using a soft rag or mitt. DO NOT use a brush tha
Summary of the content on the page No. 19
Professional Maintenance Schedule Contact your dealer for all inspections, repairs and major routine maintenance of the follwing items at the recommended intervals. Failure to follow the maintenance schedule voids all warranties. Initial 200 miles 600 miles At 2,500 miles (4,000 km) At 5,000 miles (8,000 km) Item (320 km) (960 km) or 6 months or 6 months Fuel Line X X X Fuel Filter XX Valve Gap X X X X Oil Filter Screen Cap X X X Cooling Fan X X X X Drive Belt Every 12 months Transmission Oil X
Summary of the content on the page No. 20
Limited Warranty THE EXPRESS WARRANTIES AS CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION IN THIS LIMITED WARRANTY. Pacific Cycle extends the following LIMITED WARRANTY to the original purchaser of the Schwinn® scooter: Warranty coverage is limited to the original purchaser for personal non-commercial use only a
