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Foot Operated Lifts
M100, M200,
M300 & M400
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date placed in service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 miminum charge.
April 2007
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This manual was current at the time of printing. To obtain the latest, most updated version, please contact Presto Lifts Customer Service Department or go to our website: www.PrestoLifts.com -- you will find a complete list of current owner’s manuals to print. OWNER’S MANUAL Page 2 M100, M200, M300 & M400 FOOT OPERATED LIFTS
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C O N T E N T S S E C T I O N 1: Introduction ........................................................................................................... 4 S E C T I O N 2: Safety ..................................................................................................................... 4 S E C T I O N 3: Installation ............................................................................................................. 4 S E C T I O N 4: Operation ...........................
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• Do not put hands or feet on or near the mast S E C T I O N 1 while the forks or platform is in motion. INTRODUCTION • Do not stand, sit or climb on the lift. This manual attempts to provide all of the information • Do not exceed the load capacity. necessary for the safe and proper installation, opera- • Place all loads centrally located on the lift forks or tion and maintenance of Presto Lifts Inc.'s MSeries platform. Stackers. It is important that all personnel involved • Do not place a loa
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S E C T I O N 5 MAINTENANCE ROUTINE MAINTENANCE: 1). Grease wheels and casters at least once a month to maintain easy roll of lift. 2). Do not overload the lift. All foot operated Presto Manual Stackers have a maximum rated capacity of 1000 lbs. 3). Use only hydraulic oil in the hydraulic system. NEVER USE HYDRAULIC BRAKE FLUID. Table 1 – Hydraulic Oil Specifications If the lift will be used at normal ambient temperatures, Presto Lifts supplies the unit with Citgo AW 32 oil. This may be re
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S E C T I O N 6 S E C T I O N 7 SERVICE TROUBLESHOOTING To remove cylinder from lift: If lift does not rise to full height: 1. Pump lift to above 12'' height and then prop plat- It probably requires oil. (Check with lift in down form or forks up to keep it in raised position. position.) To fill cylinder with oil, follow these in- structions. 2. Step on release pedal and push ram down by hand until it reaches its lowest point. There are two pipe plugs in the cylinder, Part No. M427 (Vent Plug)
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F I G U R E 1: WHEEL IDENTIFICATION WHEEL IDENTIFICATION ITEM NO. PART NUMBER DESCRIPTION 1 C101PH2 Swivel Caster Assembly 2 C102PH Rigid Phenolic Wheel 3 C103 Mounting Hardware CHAIN ROLLER ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION 1 0584-VR Single Chain Assembly 2 C104** Chain 3 C106B Lock Ring 4 C106C Chain Socket 3/4'' Adjustable 5 C106A Clevis Pin ** SPECIFIC MODEL NUMBER F I G U R E 2: REQUIRED WHEN ORDERING CHAIN FOR CORRECT CHAIN LENGTH ROLLER ASSEMBLY OWNER’S MANUAL Page 7
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R E C O M M E N D E D C Y L I N D E R S P A R E P A R T S L I S T I N G M SERIES STACKERS - PAGE 1 PART # DESCRIPTION AVAILABILITY KIT# M400** Hydrualic Cylinder Assy. Complete M402 Release Lever A M403 Release Lever Pin A M404 Pump Plunger Clip A M407 N/A see 0457 K M410 Pump Body K 1 & 2 N1200 Pump Body Plug A 1 & 2 M412 Pump Check Ball K 1 & 2 M413 Pump Check Spring K 1 & 2 M414 Pump Valve/Release Gaket A 1 & 2 M415 Pump Valve Bolt K 1 & 2 M416 Release Ball & Poppet K 1 & 2 M417 Relea
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R E C O M M E N D E D S P A R E P A R T S L I S T I N G M SERIES STACKERS - PAGE 2 PART # DESCRIPTION AVAILABILITY KIT# M435 Ram Cup Nut K 4 & 2 M436 Foot Lever A M437 Foot Lever Pad A M438 Pump Intake Spring K 1 & 2 M439 Pump Intake Ball A 1 & 2 M440 Release Pin O Ring K 5 & 2 M441 Release Pin Back-Up Ring K 5 & 2 M442 Release Pin K 5 & 2 M443 Plunger Sleeve Gasket A 1-3 & 2 M444 Plunger Sleeve K 1-3 & 2 M445 Plunger O Ring A 1-3 & 2 M446 Plunger Nut A 1-3 & 2 M447 Plunger Washer A 1-3 &
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F I G U R E 3: M400-10 PUMP BODY COMPLETE Tip: Do not swap Tip: Removal of #7 & #10. #22, #23, & #24 They are machined through #7 portal differently P/N M400-10 Pump Body Complete includes all items below. P/N M400-30 Pump Plunger Assembly includes items 13 thru 21. P/N M400-50 Release Pin Assembly includes items 22 thru 24. See pages 7 & 8 for availability of individual items. ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION NO. NO. NO. NO. 15 M445 1 Plunger O Ring 1 M410 1 Pump Body 16
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F I G U R E 4: ITEM# P/N DESCRIPTION Qty M400-20 CYLINDER 1 M420 Reservoir Seal O Ring 1 ASSEMBLY REPAIR KIT 2 M412 Pump Check Ball 2 3 M416A Poppet 1 4 M417 Release Spring 1 5 M414 Gasket 3/32 OD x 1/2 ID x 3/32 thk 2 6 M419 Release Bolt 1 7 M439 Pump Intake Ball 1 8 M438 Pump Intake Spring 1 9 M415 Pump Valve Bolt 1 10 M413 Pump Check Spring 1 11 M443 Gasket 1 12 M444 Plunger Sleeve 1 13 M445 Plunger O Ring 1 14 M446 Plunger Nut 1 15 M447 Washer 1 16 M448 Plunger Cup 1 17 M407A Plunger Guide
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F I G U R E 5: M400-30 PUMP PLUNGER ASSEMBLY See pages 7 & 8 for availability of individual items. ITEM # P/N QTY DESCRIPTION 1 M443 1 Gasket 2 M444 1 Plunger Sleeve 3 M445 1 Plunger O Ring 4 M446 1 Plunger Nut 5 M447 1 Washer 6 M448 1 Plunger Cup 7 M407A 1 Plunger Guide Bearing 8 M407B 1 Seal O Ring 9 0457 1 Pump Plunger OWNER’S MANUAL Page 12 M100, M200, M300 & M400 FOOT OPERATED LIFTS
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F I G U R E 6: M400-40 CYLINDER PACKING KIT ITEM# P/N DESCRIPTION Qty 1 M432-01 Plate, Ram Guide Bearing 1 2 M433-01 Seal, Deep Z 1 3 M434 Washer, Ram 1 4 M435 Nut, Ram Cup 1 5 M424 O Ring, Ram Seal, 813 ID x 1.06 1 6 M420 Reservoir Seal O Ring 1 See pages 7 & 8 for availability of individual items. OWNER’S MANUAL Page 13 M100, M200, M300 & M400 FOOT OPERATED LIFTS
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F I G U R E 7: M400-50 RELEASE PIN ASSEMBLY ITEM# P/N QTY DESCRIPTION 1 M442 1 Release Pin 2 M440 1 Release Pin O Ring 3 M441 1 Release Pin Back Up Ring (Split) See pages 7 & 8 for availability of individual items. OWNER’S MANUAL Page 14 M100, M200, M300 & M400 FOOT OPERATED LIFTS
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F I G U R E 8: C118B27 BACKPLATE ASSEMBLY NOTE: Item number 1-A includes item numbers 2 thru 10 ITEM# P/N QTY DESCRIPTION 1-A C118B27-1000AVR 1 Backplate Assembly Complete 1000# 3 C111VR 1 Side Thrust Bearing Assembly R/S 4 C112VR 1 Side Thrust Bearing Assembly L/S Item Numbers 3 & 4 Include Item Number 14 5 C107 4 Bearing 6 C108 4 Hood Bearing Spacer 7 N0427 4 5/8 Internal Lockwasher 8 N0180 4 5/8-16 Hex Nut 9 N0920 4 3/8-16 X 1'' Screw, Cap HH CR2 10 N0260 4 3/8 Lockwasher 11 C106B 2 Lock Ri
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F I G U R E 9: C117E PLATFORM ASSEMBLY NOTE: Item numbers 1-A thru -B include item numbers 2 thru 10 ITEM# P/N QTY DESCRIPTION 1-A C117E24-1000AVR 1 Platform Assembly 24 X 24'' 1000# -B C117E32-1000AVR 1 Platform Assembly 32 X 30'' 1000# 3 C111VR 1 Side Thrust Bearing Assembly R/S 4 C112VR 1 Side Thrust Bearing Assembly L/S Item Numbers 3 & 4 include Item Number 14 5 C107 4 Bearing 6 C108 4 Hood Bearing Spacer 7 N0427 4 5/8 Internal Lockwasher 8 N0180 4 5/8-18 Hex Nut 9 N0920 4 3/8-16 X 1
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F I G U R E 10: STACKER ASSEMBLY ITEM# QUANTITY P/N DESCRIPTION 1 1 0584-VR Chain Roller Assembly 2 2 C102PH Rigid Phenolic Wheel 3 1 M400** Cylinder Assembly 4 4 C107 Roller Kit 5 1 M429 Return Spring 6 1 M436 Foot Lever (pad M437) 7 2 C101PH2 Swivel Wheel Assembly 8 1 C100 Floor Lock ** Specific Model Number Required When purchasing any M400-xx series cylinder make sure to purchase the breather plug, p/n M427, also. All M400-xx series cylinders need to have the NPT shipping plug removed f
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RESTOCKING POLICY Presto Lift, Inc.’s goal is for you to be satisfied with your order. Merchandise may be returned, but returns will be subject to a restocking fee to cover the costs Presto Lift, Inc. incurs which include but are not limited to handling, storage of the units, etc. Presto Lift, Inc. will issue refurbishing costs where end-user wear is apparent. We would prefer to not charge for these costs but find it necessary and apologize for any inconvenience. Please review the RETURN MATE
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RETURN MATERIALS AUTHORIZATION (RMA) PROCEDURES Although Presto Lift, Inc. is not legally obligated to issue a credit for any merchandise, the RETURN MATERIALS AUTHORIZATION (RMA) PROCEDURE is provided as a cour- tesy to our customers in the event they do not receive what they wanted. If a customer wishes to return a Presto Lift, Inc. product, the first step in the process is to request an RMA number from Presto Lift, Inc.’s Customer Service Department. This request must be made on or before t
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Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit. Presto Lifts can supply all replacement parts for your lift. With your order, please include the model number and the serial number of the u
