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CANADA CANADA CANADA CANADA CANADA
MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC
ONLY ONLY
ONLY ONLY ONLY
SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE
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TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS Introduction ....................................................................................................... 3 Locating Your Furnace ...................................................................................... 3 Clearances ........................................................................................................ 3 Chimney Requirements..........................................
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INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION CLEARANCES CLEARANCES CLEARANCES CLEARANCES CLEARANCES Thank you for your purchase of a U.S. Stove Woodburning FLAMMABLE WALL furnace. Your decision to buy a Hotblast Furnace was undoubt- edly reached after much careful thought and consideration. We MODEL 1600 - 20"(50.8cm) MODEL 1600 - 15"(38.1cm) are very proud you chose the U.S. Stove furnace and trust you MODEL 1800 - 25"(63.5cm) MODEL 1800 - 18"(45.72cm) will receive the comfo
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NOTE: Type of chimney: Class A All-Fuel also referred to as 8. The portion of an all-fuel metal chimney that extends Low-Heat appliance type chimney per Uniform Mechanical above the roof should be well secured. Code: 9. A masonry chimney should be built on footings and not Chimney, low-heat appliance type is a factory built, masonry attached to the house. or metal chimney suitable for removing the products of 10. A rain cap, complete with an animal or bird screen, combustion from fuel-burnin
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When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following standards allow same flue connection. Such installations can guidelines must be observed. guidelines must be observed. guidelines must be observed. guidelines must be observed. guidelines must be observed. caus
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The connection of the add-on to an existing furnace imposes a 2. Cut an opening in the side of the Hotblast furnace that will face greater work-load on the air-circulating blower. Unless your existing furnace. (see illustration) compensating adjustments are made, the additional restriction will reduse air flow, and overheating of the existing furnace can result. To provide a reference point for later adjustments,you must test air flow before any installation work begins. There are two method
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HOT AIR FAN LIMIT PLENUM CONTROL ON PLENUM 7/8" HOLE COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces, fire- 3-1/2" places, and wood-burning furnaces need enough oxygen for 6" (15.24cm) (8.9 cm) complete combustion of their fuels. The incomplete combustion that takes place when a furnace is "air starved" causes carbon monoxide (CO) to be formed in quantities that can be dangerous inside a well-sealed house. Havi
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SMOKE CHAMBER: BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION 1.Place #1 firebrick in the back of smoke chamber. (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) 2.Slide baffle plate into smoke chamber, flat side down. 3.Place remaining firebrick in smoke chamber as NOTE: Prior to operation, be sure to remove brick numbered below. (in placing the firebrick in the
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ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION THE MODELS 1600 AND 1800 HAVE BEEN THE MODELS 1600 AND 1800 HAVE BEEN THE MODELS 1600 AND 1800 HAVE BEEN THE MODELS 1600 AND 1800 HAVE BEEN THE MODELS 1600 AND 1800 HAVE BEEN EQUIPPED WITH DIFFERENT PLENUM EQUIPPED WITH DIFFERENT PLENUM EQUIPPED WITH DIFFERENT PLENUM EQUIPPED WITH DIFFERENT PLENUM EQUIPPED WITH DI
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INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT MOUNTING PROCEDURE FOR MOUNTING PROCEDURE FOR MOUNTING PROCEDURE FOR MOUNTING PROCEDURE FOR MOUNTING PROCEDURE FOR MOTORIZED NATURAL DRAFT MOTORIZED NATURAL DRAFT MOTORIZED NATURAL DRAFT MOTORIZED NATURAL DRAFT MOTORIZED NATURAL DRAFT 1. Screw spin draft onto 1/2" x 2-1/2" carriage bolt. 2. Screw spin draft and bolt assembly into ash door allo
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WIRING DIAGRAM FOR SERIES INSTALLATION WITH EXISTING ELECTRIC FURNACE MAIN POWER 110 VOLT BLACK BLUE FROM LIMIT WHITE TO BE ADDED BLACK BLUE HOTBLAST LIMIT CONTROL HOTBLAST MUST PULL OUT MUST PULL OUT MUST PULL OUT MUST PULL OUT MUST PULL OUT COTROL THE JUMPER THE JUMPER THE JUMPER THE JUMPER THE JUMPER CENTER BLACK BLACK BLACK TO BE ADDED ELECTRIC FURNACE THERMOSTAT RED WHITE WIRE BLACK WIRE FROM DRAFT PLUG FROM DRAFT PLUG ELECTRIC FURNACE PLUG IN ON THE FRONT OF HOTBLAST FOR DRAFT TO "W1" TO
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WIRING DIAGRAM FOR SERIES INSTALLATION WITH EXISTING GAS OR OIL FURNACE SETTING LIMIT CONTROL HIGH LIMIT CONTROL LIMIT FAN 50 250 100 200 150 WALL THERMOSTAT SAFETY STOP LH POINTER CENTER RH POINTER (FAN OFF) POINTER (LIMIT OPENS) 100 (FAN ON) 200 150 TO TO ELECTRICAL BOX "R" "G" DRAFT RED FAN CENTER BLACK WHITE R* TO GAS BLACK FURNACE FAN WIRE INTO GAS 110V POWER SUPPLY Ra VALVE CIRCUIT FROM GAS FURNACE * OPTIONAL 120V RELAY MOUNTED IN GAS FURNACE ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECT
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TESTING AND OPERA TESTING AND OPERA TESTING AND OPERA TESTING AND OPERA TESTING AND OPERATING PR TING PR TING PR TING PR TING PROCEDURES OCEDURES OCEDURES OCEDURES OCEDURES minutes until coal fire is established before adding more coal. TESTING: TESTING: TESTING: TESTING: TESTING: NOTE: NEVER load coal over the level of firebrick. 1. If using an optional power draft, check the draft blower Close by-pass damper and set all draft controls to your own by turning the room thermostat up high enough
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The furnace is designed to burn air dried wood and coal at a THIS IS A THIS IS A THIS IS A THIS IS A THIS IS A W W W W WOOD AND CO OOD AND CO OOD AND CO OOD AND CO OOD AND COAL AL AL AL AL predetermined firing rate. Over firing could result in damage to the heat exchanger and cause dangerous operation. Over B BURNING FURNA URNING FURNACE AND CE AND firing occurs when the ash door is left open during operation B B BURNING FURNA URNING FURNA URNING FURNACE AND CE AND CE AND or a highly volatile
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TR TR TR TR TROUBLE SHOO OUBLE SHOO OUBLE SHOO OUBLE SHOO OUBLE SHOOTING AND PR TING AND PR TING AND PR TING AND PR TING AND PROBLEM SOL OBLEM SOL OBLEM SOL OBLEM SOL OBLEM SOLVING VING VING VING VING 1. Problem: 1. Problem: D. Check chimney draft — make sure chimney flue 1. Problem: 1. Problem: 1. Problem: pipe is clean and chimney is of adequate height. Smoke puffs from furnace E. Make sure you're not suffocating the fire with Solution: Solution: Solution: Solution: Solution: excessive amounts
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P P PAR AR ARTS LIST TS LIST TS LIST P PAR ARTS LIST TS LIST MODEL 1600/1800 43 43 43 43 43 45 45 45 45 45 33 33 33 33 33 42 42 42 42 42 27 27 27 27 27 34 34 34 34 34 26 26 26 26 26 32 32 32 32 32 31 31 31 31 31 44 44 44 44 44 33 33 33 33 33 29 29 29 29 29 50 50 50 50 50 37 37 37 37 37 28 28 28 28 28 40 40 40 40 40 30 30 30 30 30 35 35 35 35 35 38 38 38 38 38 36 36 36 36 36 39 39 39 39 39 50 50 50 50 50 47 47 47 47 47 46 46 46 46 46 40 40 40 40 40 49 49 49 49 49 48 48 41 41 41 41 41 48 48 48 ITE
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15 15 15 15 15 19 19 19 19 19 16 16 16 3 3 3 3 3 16 16 6 6 6 6 6 P P P P PAR AR AR AR ARTS LIST TS LIST TS LIST TS LIST TS LIST MODEL 1600/1800 MODEL 1600/1800 MODEL 1600/1800 MODEL 1600/1800 MODEL 1600/1800 17 17 17 13 13 13 13 13 17 17 4 4 4 4 4 1 1 1 1 1 11 11 11 11 11 12 12 12 12 12 22 22 22 22 22 9 9 9 9 9 18 18 18 18 18 10 10 10 10 10 8 8 8 8 8 NOTE: 1600 = 16 - FULL BRICK 1- HALF BRICK 24 24 24 24 24 1800 = 22 - FULL BRICK 7 7 7 7 7 5 5 5 5 5 21 21 21 21 21 14 14 14 14 14 23 2
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MO MO MO MO MOT T T T TORIZED NA ORIZED NA ORIZED NA ORIZED NA ORIZED NATURAL DRAFT P TURAL DRAFT P TURAL DRAFT P TURAL DRAFT P TURAL DRAFT PAR AR AR AR ARTS LIST TS LIST TS LIST TS LIST TS LIST PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) (OPTIONAL KIT) (OPTIONAL KIT) (OPTIONAL KIT) (OPTIONAL KIT) 6 6 6 6 6 7 7 7 7 7 5 5 5 5 5 12 12 12 12 12 1 1 1 1 1 11 11 11 11 11 2 2 2 2 2 2 2 2 2 2 10 10 10 10 10
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INST INSTALLA ALLATION OF OPTIONAL EQ TION OF OPTIONAL EQUIPMENT UIPMENT INST INST INSTALLA ALLA ALLATION OF OPTIONAL EQ TION OF OPTIONAL EQ TION OF OPTIONAL EQUIPMENT UIPMENT UIPMENT INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL 1.Remove access panel at rear of enclosure. 2 ACCESS 2.With a utility knife cut out the section of fiberglass insulation PANEL directly behin
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HO HOW W T TO ORDER REP O ORDER REPAIR P AIR PAR ARTS TS HO HO HOW W W T T TO ORDER REP O ORDER REP O ORDER REPAIR P AIR P AIR PAR AR ARTS TS TS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE WHEN ORDERING REPAIR PARTS, A
