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Model 1537Q
SOLID FUEL WARM AIR FURNACE
Owners Manual
TM
*FOR PARALLEL INSTALLATION WITH AN
EXISTING FORCED AIR, GAS OR OIL
FIRED FURNACE (U.S. ONLY)
*FOR INSTALLATION AS A CENTRAL FURNACE
Improper Installation May
CAUTION:
Void Your Warranty
Read All Instructions Carefully Before
Starting the Installation or Operating the
Save This Manual For
Furnace.
Future Reference
DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER
UNITED STATES STOVE COMPANY
WARNOCK HERSEY
227 Industr
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CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER. IMPROPER INSTALLATION COULD VOID YOUR WARRANTY! NOTE: (See Page 5, First Paragraph) tools and
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Caution Labels Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuel or other combustible material within the marked installation clearances. DO NOT store fuels, paints, thinners, flammable liquids, or other highly volatile sub
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rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 1. Check your local codes. This installation must comply with their rulings. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4. Do not connect this furnace to an
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HOW THE FURNACE FUNCTIONS Your Supplemental Furnace is designed to be the blower on the central system also comes on. a supplemental or central heating source for The blower will only come on when the tempera- your home. This solid fuel furnace may be ture in the plenum has reached the setting on installed in conjunction with a properly operating the blower control. This is to insure that there is central furnace that is listed or certified in sufficient warm air in the system to make it acc
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Model 1537Q Dimensions 43-7/8 24-1/16 32-1/4 3-1/2 33-7/8 40-11/16 9" FIG. 1 6
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18" 6" CHIMNEY CENTRAL 12" 9" FURNACE 48" FIG. 2 Locating the Furnace 1. The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is con- nected directly to the warm air outlet 18" plenum of the central furnace. See Fig. 2. 6" SOLID DAMPER 2. The unit will require installation with the following clearances: 6" BAROMETRIC Unit to sidewall . . . . . .
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THIMBLE 6" ELBOW chimney connection 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) 6" CHIMNEY NON-COMBUSTIBLE CONNECTOR WALL FIG. 4 6" ELBOW MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. The chimney connection shou
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Rules for Connector Pipe Installation 1. The crimped end of the chimney con- nector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any con- densation in the flue to run back into the furnace. Use 6" dia. (minimum 24 gauge) black chimney connector. 2. Slope any horizontal pipe upward toward the chimney at least 1/4 inch for each foot of horizontal run. 3. You must have at least 18 inches of clearance bet
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Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Smoke Curtain Blowers and Blower Controls Electrical Connections 1. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some WASHER FEED DOOR HANDLE breakage could occur during ship- ment. LOCKNUT 2.
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Blower & Component Assembly - FIG. 11 Honeywell FAN/LIMIT CONTROL 4" ELECTRICAL JUNCTION BOX BLOWER ASSEMBLY CLIP NUTS (DO NOT USE CLIP NUT ON UPPER CENTER HOLE) GASKET 11
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RED BLACK WHITE WHITE WHITE Model 1537Q Wiring Diagram - FIG. 12 ROOM BLOWER THERMOSTAT LIMIT 24 VOLT CONTROL LOAD LOAD FAN LIMIT NOTE: WHEN USING A ROOM LINE LINE THERMOSTAT, YOU MUST BREAK OFF JUMPER FOR BLUE LOW VOLTAGE. BLACK BLACK BLACK R G C WY JUNCTION FAN CONTROL BOX CENTER (FRONT) RED BROWN BLACK GROUND 1 3 2 6 4 110 VAC 5 60 HZ COIL COIL BLUE BLACK BLACK BLACK WHITE FORCED BLUE DRAFT BLOWER FAN CONTROL CENTER (FRONT) WHITE BLACK WHITE BLACK BLOWER BLOWER 12 BLACK
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Installation Please see all methods of Installation The installation must be made only on a noncombustible floor. in Appendix at the rear of this booklet. d) Install the smoke pipe connector to the This is a furnace, not a free standing stove. chimney with 26-gauge pipe and elbows (to be You must direct heated air from 8" outlets away purchased separately), maintaining the proper from the furnace, or it will not function properly. clearances for the specific model. Make sure that the
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Power Failure Instructions: Operation after loss of power 1 Remove filter if provided. 2 Do not expect to keep home at normal temperatures. 3 Do not load fuel above bottom of feed door. 4 Set ash pan spin draft maximum one turn open. 18" MIN. 2" MIN. AIR SPACE REQUIRED BY CODE CENTRAL FURNACE (U.S. ONLY) FIG. 13 14
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Central Installation (U. S. & Canada) COLD AIR DUCT 6" PIPE 90 ELBOW DAMPER OPTIONAL 11 RPT PIPE CONNECTOR FURNACE FIG. 14 15
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Add-On Installation (U. S. Only) COLD AIR DUCT 8" PIPE 6" PIPE 90 ELBOW DAMPER PIPE CONNECTOR FURNACE EXISTING GAS/OIL/ELECTRIC FURNACE FIG. 14-1 16
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Series Installation Wiring Diagram - FIG. 15 TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT COMBINATION CONTROL LIMIT H POWER SUPPLY JUMPER IN N FAN GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL. FURNACE BLOWER MOTOR 17
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operating instructions Your Clayton Furnace is capable of burning Wood or Coal. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. BURNING COAL: Clayton Furnaces are capable of burning Bituminous coal and Anthracite coal. Anthracite is perhaps the best coal fuel because its long even burn time, high heat output, and cleanliness make it a good choice for the home.
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Add a thin layer of coal (preferably smaller chunks) to the wood fire, being careful not to disturb it too much or cut off the draft. Then, add a second heavier layer after the coal is ignited and burning well. If necessary, add a third layer to bring the coal up to the top of the front liner (not above!). Be sure to close the ash door. Before adding further fuel, be sure to leave a red spot of glowing coals in the center of the firebox to insure that the fire has not been smothered and to he
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ADJUSTING BLOWER LIMIT CONTROL SETTINGS The temperature in the plenum of the warm air furnace at which the blower turns on or turns off, is controlled by the setting of the pointers in the blower limit control (See Fig. 12). These pointers may be adjusted through their entire range of settings to achieve the desired warm air output BLOWER FAN from the furnace. (See Fig. 16 Below) "OFF" POINTER 1. Move both pointers towards the right (counter clock- BLOWER FAN wise) - this increases the temperatu
