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Potential for Fire, Smoke and Asphyxiation Hazards
WARNING
!
Incorrect installation, adjustment, or misuse of this burner could result in death, severe
personal injury, or substantial property damage.
To the Professional, Qualifi ed Installer
To the Homeowner or Equipment
or Service Agency:
Owner:
Please read and carefully follow all instructions provided
Please read and carefully follow all instructions
in this manual before installing, starting, or servicing this
provided in this manu
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2 Form 6104 BCF10-R06
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Before you begin . . . The following resources will give you addional information for your installation. We suggest that you consult these resources whenever possible. Pay particular attention to the appliance manufacturer’s instructions. Appliance manufacturer’s instructions -Always follow the appliance manufacturer’s instructions for burner installation, equipment and set-up. 1–800–OIL–BURN - Beckett’s technical services hot-line. www.beckettcorp.com - Beckett’s website. Table of Contents G
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Within the boundaries of the hazard warning, there will To the Owner: be information presented describing consequences if the warning is not heeded and instructions on how to avoid Thank you for purchasing a Beckett burner for use the hazard. with your heating appliance. Please pay attention to the Agency approvals Safety Warnings contained within this instruction manual. Keep this manual for your records and provide it to your qualifi ed service agency for use in professionally setting
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Owner’s Responsibility: NOTICE High altitude installations — Accepted industry practice Follow These Instructions requires no derate of burner capacity up to 2,000 feet above sea Exactly level. For altitudes higher than 2,000 feet, derate burner capacity 2% for each 1000 feet above sea level. Failure to follow these instructions, misuse, or incorrect adjustment of the burner could lead to equipment Pre-installation check- malfunction and result in asphyxia- tion, explosion or fi re. list C
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Combustion air supply Nozzle pressure The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or com- Correct Nozzle and Flow bustion air openings comply with National Fire Protec- tion Standard for Oil-Burning Equipment, NFPA 31. For Rate Required appliance/burner units in confi ned spaces, the room must Incorrect nozzles and fl ow rates have an air opening near the top of the room plus one near could result in impaired combustion, the
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The fuel unit nozzle port pressure is factory set at 300 psig. Figure 1. Min. Combustion Chamber Dimensions Some original equipment manufacturer burner applications may call for a lower pressure to obtain a required fi ring rate. Do not change this pressure unless directed to do so by the appliance manufacturer. Vent system The fl ue gas venting system must be in good condition and must comply with all applicable codes. Electrical supply Verify that the power connections available are c
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Mount air tube to burner Mount the burner Remove the rear access door from the back of the burner for improved access to the interior. Attach the air tube to the burner with the bolts and acorn Protect the Air Tube From nuts provided. The acorn nuts must go on the outside of the Overheating burner, with the bolts inserted from the inside. Overheating could cause damage to the air tube and other combustion components lead- ing to equipment malfunction and impaired Table 2 - Air Tube Cap
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Figure 4 - Nozzle and nozzle line assembly Install nozzle line assembly Insert the nozzle line assembly into the burner air tube as in Figure 5. See Figures 5 and 6. Assemble the adjusting plate assem- bly per the instructions in the assembly packet. Slide the secondary adjusting plate (item f) completely to the left on the indicator adjusting plate (item e). Finger tighten acorn nut c to secure the two plates together. Slide both plates completely to the left on the primary adjusting p
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Insert burner Oil supply/return lines Position the burner in the front of the appliance and loosely tighten the nuts on the mounting studs. The burner should Install the oil tank and oil lines in accordance with all be pitched downward 2° as shown in Figures 2 and 3. applicable state and local codes. Size the oil supply and return lines using the guidelines See Figure 7. Install the pedestal support kit (recommend- given in the fuel unit literature included in the literature ed) by at
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Table 3 - Fuel unit gearset capacities Figure 8 - One-pipe oil fl ow with “B” pump Fuel unit Gearset capacity 300 psig model number (gallons per hour) 21 B2TA8245 300 psig Burner fuel fl ow Install Oil Supply To Figure 9 - Two-pipe oil fl ow with “B” pump Specifi cations 300 psig Failure to properly install the oil supply system could cause oil 300 psig leakage, equipment malfunction, puff-back of hot gases, heavy smoke, asphyxiation, explosion and fi re hazards. Legend Carefully install the
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Professional Installation Wire the burner — R7184 and Service Required Incorrect installation and mishandling of start-up could lead to equipment malfunction and result Electrical Shock Hazard in asphyxiation, explosion or fi re. This burner must be installed and prepared for start-up Electrical shock can cause severe personal in- by a qualifi ed service technician who is trained and ex- jury or death. perienced in commercial oil burner system installation Disconnect electrical power before
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Sequence of Operation Prepare the burner for (typical) start-up Start-up checklist - Verify the following before 1 attempting to start burner. Combustion air supply and venting have been inspected and verifi ed to be free of obstructions and installed in accordance with all applicable codes. Oil nozzle has been selected correctly and securely installed in the nozzle adapter. Fuel unit by-pass plug has not been installed for one- pipe oil system. By-pass plug has been installed for two-p
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Figure 12 - Air damper assembly Adjusting plate assembly (Figure 11) Make sure spline nut (item b) and bottom acorn nut (item c) are loose. Initial head position (Figure 11) The indicator plate assembly (item e) markings correspond to head position settings. Slide the secondary adjusting plate (item f) toward the rear of the burner until the number on the indicator plate corresponds to the initial head setting given in Table 4 for the desired fi ring rate. Figure 11 shows a typical e
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Start the Burner Set appliance limit controls Set the appliance limit controls in accordance with the Explosion and Fire appliance manufacturer’s recommendations. Hazard Failure to follow these instructions Prepare the fuel unit for air venting could lead to equipment malfunction and result in heavy smoke emission, To vent air from one-pipe oil systems, attach a clear hose to soot-up, hot gas puff-back, fi re and the vent plug on the fuel unit. Provide a container to catch asphyxiatio
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5. If the burner motor does not start, reset the motor overload Set air adjusting plate (Figure 12) switch (if so equipped) and press the reset switch of the burner primary control. 1. Allow the burner to run until the appliance has warmed suffi ciently. 6. Vent the fuel unit as soon as the burner motor starts rotating. 2. Visually check the fl ame. The fl ame should not be dark To vent — orange or smoky. If the fl ame appears to be smoking, increase the amount of air by re-adjustin
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Maintenance and Service Inspect the igniter spring contacts. Annual Professional Clean the cad cell lens surface, if necessary. Service Required Inspect all gaskets. Replace any that are damaged or would fail to seal adequately. Tampering with or making incorrect Inspect the combustion head and air tube. Remove any car- adjustments could lead to equipment bon or foreign matter. Replace all damaged units with exact malfunction and result in asphyxia- parts. tion, explosion or fi re. Clea
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Replacement parts Item Part Name Description Part Number 1 Timer Nozzle valve delay 21295U 2 Oil Valve Box mounted 21789U 3 Adjusting plate assembly CF10-2300 Kit 51213U 4 Knurled nut All models 3666 B2TA-8245 21313U 5 Fuel pump H3PAN-C150H 21309U 6 Pedestal kit All models 51193 7 Fuel lines Specify length - 8 Damper spring All models 4339 9 Sight glass All models 31346 Cast aluminum door* 5994U 10 Rear cover door assembly Stamped sheet-metal door* 5201301U 11 Control Specify - 12 Damper indicat
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1 2 3 9 10 11 4 13 8 7 5 12 6 16 15 14 Figure 13 - Adjustable Mount- 17 Figure 14 - Adjustable mount- ing Plates for CF1000 ing plates for CF1000 18 19 20 21 22 Form 6104 BCF10-R06 19
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Limited Warranty Information Limited WARRANTY For Residential, Commercial and Specialty Burners The R. W. BECKETT CORPORATION (“Beckett”) warrants to persons who purchase its Beckett burners from Beckett for resale or for incorporation into a product for resale (“Customers”) that its equipment is free from defects in material and workmanship under normal use and service for 60 months from the date of manufacture for Residential Burners and 18 months from the date of manufacture for Commercial
