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Instruction Manual 818
2/02
VeriFlame Single Burner
Monitoring System
Model 5600
Version 1.21
Modulation Model
No Purge Model Purge Model
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Copyright 1997 by Eclipse Combustion, Inc. All rights reserved worldwide. This COPYRIGHT publication is protected by federal regulation and shall not be copied, distributed, transmitted, transcribed or translated into any human or computer language, in any form or by any means, to any third parties, without the express written consent of Eclipse Combustion, Inc., Rockford, Illinois, U.S.A. In accordance with the manufacturer’s policy of continual product improvement, DISCLAIMER NOTICE the pro
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About this manual This manual has been written for the people who select and install the product AUDIENCE and the technicians who work on it. They are expected to have previous expe- rience with this kind of equipment. This manual contains essential information for the proper installation and op- SCOPE eration of the Eclipse Veri-Flame Burner Monitoring System. Following the instructions in this manual should assure trouble-free installation and operation of the monitoring system. Read this ma
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If you need help, you can contact your local Eclipse Combustion sales office. HOW TO GET HELP You can also contact Eclipse Combustion, Inc. at: 1665 Elmwood Road Rockford, Illinois 61103 USA Phone: 815-877-3031 Fax: 815-877-3336 E-mail: eclipse@eclipsenet.com http://www.eclipsenet.com Eclipse Veri-Flame Instruction Manual 818 -2/02 4
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Table of Contents About this manual..................................................................................... 3 Table of contents ........................................................................................ 5 Introduction.................................................................................................... 8 1 Product Description ........................................................................................... 8 2 Specifications ....................
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4 Optional Features ................................................................................................. 16 Pilot Test Mode Sequence .............................................................................. 16 Air Switch Input Hold ..................................................................................... 16 Remote Display & Power Supply.................................................................. 16 Status Lights & Push-buttons..................................
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8 Maintenance & Troubleshooting .................................................... 28 Introduction............................................................................................................ 28 Maintenance............................................................................................................ 28 Monthly Checklist ................................................................................................. 28 Yearly Checklist .............................
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Introduction 1 The Eclipse Combustion Veri-Flame Single Burner Monitoring System controls PRODUCT the start-up sequence and monitors the flame of single gas, oil, or combination DESCRIPTION gas/oil burners. There are three different models to the Veri-Flame line: the no purge, the purge and the modulation models. Each model features field select- able trial for ignition (TFI). Each model is also available for use with four types of flame sensor: ultraviolet (UV), self-check UV, infrared (IR)
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Specifications 2 This section gives a detailed overview of Veri-Flame specifications and dimensions. INTRODUCTION Specifications PARAMETER DESCRIPTION - Supply Series 5602 & 5605: 120 VAC ( 10%, 15%), 50/60 Hz standard. + - Series 5603: 240 VAC ( 10%, 15%), 50/60 Hz standard. + Internal power consumption: 12 VA (excluding external connected loads). Unit Model Nos. Temperature Range Temperature Ranges Veri-Flame All Models -40˚ to +60˚C (-40˚ to +140˚F) 90˚ U.V. Scanner 5600-90A -20˚ to +6
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Specifications (continued) PARAMETER DESCRIPTION Approvals No Purge & Purge Models: (See chart below.) Series 5602: UL listed, CSA certified, FM approved and IRI acceptable. Series 5603: No approvals. Series 5605: UL listed, FM approved and IRI acceptable. Modulating Models: Series 5602: UL recognized (must be mounted in panel), CSA certified, FM approved and IRI acceptable. Series 5603: No approvals. Shipping Weight 1.4 kilograms (3 lbs.) for all Veri-Flame models. 0.9 kilograms (2 lbs.
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Dimensions (continued) Veri-Flame/Modulating Model with Base Model Number 5602-40 24mm (15/16") 171mm (6-3/4") 25mm (1") 12 34 56 78 A D S2 S1 10111213 40mm (1-9/16") 10mm (3/8") 5mm (3/16") 116mm 213mm (8-3/8") (4-9/16") Remote Display Model Number 5602-DB 89mm 102mm (3-1/2") (4") Square 54mm Square (2-1/8") * Ground Screw Mounting Contrast Bracket & Adjustment Screw (2) Screw * Wiring 15-pin Port = Alternate Mounting Locations * Terminal Terminal 24VDC Power Supply for Remote Display 5602-DB 4
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DIP Switch Selection 3 This section details the location, selection and description of the Veri-Flame INTRODUCTION DIP switches, which allow for sequence and timing functions as well as sys- tem configuration. Caution To avoid electric shock, shut off the power supply when installing or removing any control device. Flame monitoring systems must be installed by a qualified, licensed technician. All of the DIP switches are located in the back of each Veri-Flame unit (see Fig- DIP Switch Location
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Figure 3.1 DIP Switch Location Close-up of DIP switches on back side of all Veri-Flame models. Figure 3.2 DIP Switch Labels with Selections No Purge Models Modulation Models Purge Models Eclipse Veri-Flame Instruction Manual 818 -2/02 13
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Function Summary 4 This section describes the features of the Veri-Flame. It is broken into three categories: INTRODUCTION Standard features, Optional features and the LED Indicator Lights on the front cover. Refer to Figure 5.5 for sequence diagrams. The following function features are standard on the Veri-Flame models as noted: STANDARD FEATURES This input is considered the normal operation control or run input to the Veri- Interlocks and Limit Flame system. Interlocks are generally pressur
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For modulation models: This feature is enabled when the jumper on the Main Fuel Valve Closed/ base is cut. The system checks that the high fire position switch and the High Fire Purge Check main valve closed switch are both made at the end of the high fire purge. (Terminal D) For all models: when selected, the Veri-Flame will restart the sequence after Recycle Mode flame or air failure. The recycle mode allows the system to re-initiate the start- up sequence automatically provided the main bur
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System Errors & 4) Low fire fail (for modulating model)–low fire switch open prior to trial for ignition. Lockout Conditions (Continued) 5) High fire fail (for modulating model)–high fire switch is not closed at the end of high fire purge. The following situations will result in a lockout condition: 6) Air failure (for purge and modulation models) – loss of combustion air anytime during the operational cycle. The Air Failure LED will be on for this condition. (See “Recycle Mode”). 7) Pilot fla
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The following features are available on select models, or when optional equipment OPTIONAL FEATURES is purchased. Air Switch Input Hold For purge/modulation models: holds the sequence indefinitely until air switch input is confirmed without affecting the air failure function and causing a lockout. Remote Display & Two models of remote display are available. The model 5602DB operates on 24VDC and has no keypad. The model 5602DBP operates on Power Supply 120VAC and has a keypad for reset functio
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System Installation 5 In this section, the necessary procedures are detailed to integrate a Veri-Flame into a INTRODUCTION burner system; Figures 5.1 and 5.2 illustrate the various terminal strips mentioned. Note: Shut off the power supply before the Veri-Flame is removed or replaced from the base. Caution: Installation and maintenance must conform with the National Electrical Code and all other national and local codes and authorities having jurisdiction. Flame monitoring systems must be inst
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Route ignition wiring a sufficient distance from all sensors and other low volt- Ignition Wiring age wiring to avoid electrical interference, which may cause erratic operation of the Veri-Flame system. Keep the high voltage wire run from the ignition trans- former as short as possible. The best condition is to mount the ignition trans- former close to the burner and keep a low impedance path from the burner ground to the case of the transformer. Make sure the high voltage lead and ground retu
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Figure 5.1 No Purge and Purge Wiring Diagrams No Purge Models Purge Models 5602/5605: 5603: 5602/5605: 5603: 120 VAC 240 VAC 120 VAC 240 VAC 50/60 HZ 50/60 HZ 50/60 HZ 50/60 HZ 15 A On/Off 15 A On/Off Fuse Fuse 1 1 Piloted Burner Piloted Burner 2 2 3 Pilot 3 Pilot Ignition 4 Ignition 4 Air Flow Switch 5 Main Interlocks & Limits 5 Main 6 7 A 7 Interlocks Alarm & Limits Fan V 8 Proof of Closure A S1 Alarm Proof of Closure S2 V S1 G S2 G Figure 5.2 Modulation Wiring Diagram 5602/5605: 5603: 120 V
